Automatically sort and feed cartridges (fiber or plastic tubes for caulking compounds, lubricants, etc.) from a random bulk supply.

Benefits

Reliability you can count on...
...the NECOSORT carries a three-year warranty! The NECOSORT family of unscramblers has only two (2) moving parts, one of them being the discharge conveyor. The actual unscrambling mechanism features a single moving part. This design insures maximum reliability, minimal maintenance, elimination of spare parts and no adjustments.
With no reciprocating motions, complicated mechanisms or hard to adjust container handling parts, maintenance and downtime is virtually eliminated.

"Quick change" changeover
Easy release clamps and unitized change parts make changeover to different sizes and types a fast, simple operation. A single employee with no special skills may simply clamp in the number of chutes needed for a particular cartridge and complete the changeover in twenty minutes or less.

Flexibility
The number of container-sorting chutes is determined by size of the item being sorted. Shorter items utilize more chutes, and thus the speed of production increases due to those additional chutes. The number of chutes is proportional to the height, assuring maximum production rates for each item being sorted, while keeping rotational speeds low.

Gentle handling and precise control
A circular assembly of sorting chutes permits gentle sorting of each item. Each item is individually protected in its own chute, which eliminates most sliding contact with stationary surfaces.

Stainless steel construction
Stainless steel change parts and other cartridge contact parts provide for exceptional durability.

Reliable drive unit
A rugged AC variable speed drive assures smooth starts and stops.

Plastic bottle unscrambler sorts a wide range of rigid container shapes including rounds, ovals, squares and rectangles

Benefits

Reliability you can count on...
...the NECOSORT carries a three-year warranty! The NECOSORT family of bottle unscramblers has only two (2) moving parts, one of them being the discharge conveyor. The actual unscrambling mechanism features a single moving part. This design insures maximum reliability, minimal maintenance, elimination of spare parts and no adjustments.

With no reciprocating motions, complicated mechanisms or hard to adjust container handling parts, maintenance and downtime is virtually eliminated.

"Quick change" changeover
Easy release clamps and unitized change parts make changeover to different sizes and types a fast, simple operation. A single employee with no special skills may simply clamp in the number of chutes needed for a particular bottle and complete the changeover in twenty minutes or less.

Flexibility
The number of container-sorting chutes is determined by size of the item being sorted. Shorter items utilize more chutes, and thus the speed of production increases due to those additional chutes. The number of chutes is proportional to the height, assuring maximum production rates for each item being sorted, while keeping rotational speeds low.

Gentle handling and precise control
A circular assembly of sorting chutes permits gentle sorting of each item. Each item is individually protected in its own chute, which eliminates most sliding contact with stationary surfaces.

Reduced Floor Space Usage
The NECOSORT-BH includes an integral bulk hopper and elevator. The integral bulk hopper has a 35 cubic foot capacity and the “flighted” belt elevator includes a photo eye to automatically control the feed of items to the unscrambler. The “BH” minimizes the overall footprint of the system for easy integration into tight production areas.

Smooth discharge
Within the rotating chutes, the bottles move 270° around the machine before being dropped to the transfer shelf in an upright position. The chutes are synchronized with the conveyor for a smooth, tangential discharge of bottles. A vacuum hold-down conveyor is provided to control unstable containers and for feeding integrated lines.

Stainless steel construction
The NECOSORT is suitable for clean-room operation. Stainless steel change parts do not generate particulate matter.

Reliable drive unit
A rugged AC variable speed drive assures smooth starts and stops.

Easy installation
The discharge conveyor is designed for a flush side transfer to another conveyor, eliminating dead plates and unstable transfers.

NECOSORT-III High Speed Plastic Bottle Unscrambler reduces maintenance & downtime and has
the smallest footprint in the industry.

Benefits

3 Year Warranty
Designed with only two moving parts, virtually eliminating downtime, the NECOSORT-III carries a three-year warranty.

Reduced Maintenance and Downtime
Only two moving parts in the whole system. One of which sorts and moves all of the bottles to the discharge starwheel and the second being the discharge starwheel itself. Only two moving parts means significantly less maintenance and downtime.

Damaged Bottle Tolerant
The NECOSORT-III has been designed for high speed, high uptime applications. The system is tolerant of most types of damaged bottles keeping high speed production lines such as soft drink, juice and water filling lines in operation.

Small Footprint
The NECOSORT-III’s unique design employs a sorting hopper that is turned vertically, significantly reducing the overall footprint of the system for easy integration into tight production areas.

Superior Lightweight Bottle Performance
With the industry’s push to “lightweight” bottles in an effort to reduce cost and reduce their ecological footprint, traditional methods such as depalletizing/single filing or the use of older technology unscramblers becomes problematic. The design of the NECOSORT-III insures that bottles are held, moved and controlled by means other than gravity. This provides a system that reliably handles the lightest bottles.

High Bottle Yield
The NECOSORT-III’s design provides a “queue” of bottles for each sorting “pocket” insuring very high bottle yields. Where most unscramblers have a bottle yield of 70 - 80%, the NECOSORT-III is over 95% efficient for most bottle types.

Simple Design
There are no reciprocating motions, complicated mechanisms or hard to adjust container handling parts.

Easy Access
The drive system and all other major components are easily accessible for routine maintenance. Maintenance personnel are not required to get down on hands and knees to service the NECOSORT-III.

Touch Screen System Control
Easy to use touch screen machine controller with speed settings for each bottle type.

Tool-Less Changeovers
Changeovers from one bottle size to another are fast and completely tool-less.

Volumetric powder granular filling machine with fill weight control for filling into rigid containers.

Benefits

Fill Accuracy
To ±1/2% for a constant density product. Ask us for fill accuracy ratings on your product.

Automatic Weight Control
Provides for fill weight adjustment while the filler is in operation.

"Bottom-Up" Filling
The combination of Nalbach's patented fill tube and fill tube sleeve creates a telescopic measuring flask that provides dust-free filling and better fill accuracy for most products.

Gentle Product Handling
Minimizes product breakdown/separation.
Unitized "Quick Change" Parts
This allows a complete "no tools" container changeover in 30 minutes.

Versatility
The same NECOFLO-G5.5 (with proper change parts) can fill a range of other container sizes.

Near Zero Maintenance
This ease of maintenance is achieved through simple, yet rugged design and construction.

"No-Container, No-Fill"
This is accomplished by automatically stopping the machine when there is an interruption in the supply of containers. This simple system eliminates a hard-to-clean shut-off mechanism on each filling head. (A "powder filler" cannot be allowed to operate without containers to fill, as this action would result in degradation of the product.)

Vibration Systems Tailored to Your Product
Unlike other powder fillers, the NECOFLO-G5.5 is tailored to your product with bottom, side, or step (high impact) vibration systems.

For filling of roast and ground coffee into rigid containers.

Benefits

Fill Accuracy
To ±1/2% for a constant density product.
Standard "Push Button" Motorized Servo Control
The motorized servo control provides manual fill weight adjustment while the filler is in operation. Automatic weight control Servo/Checkweigher systems are available.

"Bottom-Up" Filling
The combination of Nalbach's patented fill tube and fill tube sleeve creates a telescopic measuring flask that provides dust-free filling and better fill accuracy for most products.

Unitized "Quick Change" Parts
This allows a complete "no tools" container changeover in 30 minutes.

Versatility
Fillers designed for a certain container size may also be fitted for smaller sizes with change parts.

Near Zero Maintenance
This ease of maintenance is achieved through simple, yet rugged design and construction.

Totally Enclosed
Our standard "Dust Hood-Safety Enclosure" includes large windowed access doors which are electrically interlocked.

"No-Container, No-Fill"
This is accomplished by automatically stopping the machine when there is an interruption in the supply of containers. This simple system eliminates a hard-to-clean shut-off mechanism on each filling head. (A "powder filler" cannot be allowed to operate without containers to fill, as this action would result in degradation of the product.)

Servo Driven Auger Filling Equipment
for Powders, Granulars, and Flakes.

Benefits

Servo Driven
State-of-the-art, computer controlled, brushless, direct drive, servo motor system that provides superior fill accuracy and substantially improves reliability through the elimination of over 30 mechanical parts such as clutch/brakes, encoders, drive belts, and pulleys which are used in most competitive products.

Touch-Screen
Intuitive, icon-based graphical user interface with touch screen inputs for fast, accurate and easy system control.

Filling Accuracy
The digital servo motor provides shaft resolution of 1/5000 per revolution. This precise control means the auger is consistent, each time, every time, providing fill accuracies of ± 0.25%.

Self Centering Funnel
Significantly improves changeover and cleaning times as well as provides more consistent product flow. The self centered funnel is always properly aligned with the auger and requires no adjustments.

Construction
Standard NEMA 12 (optional NEMA 4) electronics enclosure with stainless steel product contact parts & aluminum structural parts.

Smart Agitator Technology
Extends agitator life by shutting the agitator off after prolonged periods when filling is not being performed. Then, when filling starts again, the agitator is switched on.

Product Memory
Capable of storing filling parameters for up to sixty-five (65) products. Product Memory saves the exact filling parameters and stores them with an assigned name. Recall is as easy as a touch of a button.

Weight Setup S/W
Built-in utility that helps setup fill parameters automatically, insuring that target weight is met every time.

Servo Driven Cup Filler for granulars and other free-flowing products.

Benefits

Servo Driven
State-of-the-art, computer controlled, brushless, direct drive, servo motor system that provides superior fill accuracy and substantially improves reliability through the elimination of over 30 mechanical parts such as clutch/brakes, encoders, drive belts, and pulleys which are used in most competitive products.

Touch-Screen
Intuitive, icon-based graphical user interface with touch screen inputs for fast, accurate and easy system control.

Construction
Standard NEMA 12 (optional NEMA 4) electronics enclosure with stainless steel product contact parts & aluminum structural parts.

Cup Volume Fine Adjustments
Cup volume adjustment is quick and easy with a Fine Adjustment to accurately fine-tune the cup volume to the desired fill volume.

Adjustable Acceleration/Deceleration
Computer controlled servo drive allows three (3) levels of cup shaft acceleration/deceleration adjustment to insure optimal speed and product handling.

Empty Hopper Function
Built-in utility that quickly empties the product hopper to facilitate quick product changeover.

Remote Cycle Interface
Remote signal input to initiate the fill cycle using an easy-to-interface "dry contact relay". Facilitates easy connections to a mechanical switch such as a foot pedal or a relay closure supplied by a PLC or computer controller.

Continuous motion Rotary Auger Filler for accurate, high, speed filling of powders, granulars, and flakes.

Benefits

Gear Driven Base
Virtually eliminates backlash and significantly reduces maintenance associated with chain driven bases.

Advanced Seal Module
Provides faster fills, higher throughput, cleaner operation, improved fill accuracy and improved product settling.

Synchronized Fill-Head / Auger Height Adjustment
Provides a fast, easy and automated method to make changeovers from one container size to another insuring perfect set-ups with no alignment or guesswork.

Speed Profiling
Synchronizes the speed of the rotary base with the servo driven auger filler(s) to insure and maintain fill accuracies during start-up, shut-down and at any speed the system is set to run.

Active Weight Control
System interfaces with a check weigher to make on-the-fly adjustments to compensate for variations in product density to insure accurate fills and minimize product “give-away”.

Servo Driven Auger Filler
State-of-the-art, PLC controlled, brushless, direct drive, servo motor system that provides superior fill accuracy and substantially improves reliability through the elimination of most mechanical parts such as clutch/brakes, encoders, drive belts, and pulleys which are used in most competitive products.

Touch-Screen
Intuitive, icon-based graphical user interface with touch screen inputs for fast, accurate and easy system control.

Filling Accuracy
The digital servo motor provides shaft resolution of 1/5000 per revolution. This precise control means the auger is consistent, each time, every time, providing fill accuracies of ± 0.25%.

Self Centering Funnels
Significantly improves changeover and cleaning times as well as provides more consistent product flow. The self centered funnel is always properly aligned with the auger and requires no adjustments.

Construction
Standard NEMA 12 (optional NEMA 4) electronics enclosure with stainless steel product contact parts & aluminum structural parts.
Smart Agitator Technology
Extends agitator life by shutting the agitator off after prolonged periods when filling is not being performed. Then, when filling starts again, the agitator is switched on.

Product Memory
Capable of storing filling parameters for up to sixty-five (65) products. Product Memory saves the exact filling parameters and stores them with an assigned name. Recall is as easy as a touch of a button.

Weight Setup S/W
Built-in utility that helps setup fill parameters automatically, insuring that target weight is met every time.

Rotary Indexing Auger Filler for moderate speed, high accuracy and low maintenance filling of powders, granulars, and flakes.

Benefits

Gear Driven Base
Virtually eliminates backlash and significantly reduces maintenance associated with chain driven bases.

Direct Infeed Indexing Starwheel Turret
Provides an economic and reliable container control system.

Advanced Seal Module
Provides faster fills, higher throughput, cleaner operation, improved fill accuracy and improved product settling.

Active Weight Control
System interfaces with an optional checkweigher to make on-the-fly adjustments to compensate for variations in product density to insure accurate fills and minimize product “give-away”.

Servo Driven Auger Filler
State-of-the-art, PLC controlled, brushless, direct drive, servo motor system that provides superior fill accuracy and substantially improves reliability through the elimination of most mechanical parts such as clutch/brakes, encoders, drive belts, and pulleys which are used in most competitive products.

Touch-Screen
Intuitive, icon-based graphical user interface with touch screen inputs for fast, accurate and easy system control.

Filling Accuracy
The digital servo motor provides shaft resolution of 1/5000 per revolution. This precise control means the auger is consistent, each time, every time, providing fill accuracies of ± 0.25%.

Weight Setup S/W
Built-in utility that helps setup fill parameters automatically, insuring that target weight is met every time.

Self Centering Tooling
Significantly improves changeover and cleaning times as well as provides more consistent product flow. The self centered tooling is always properly aligned with the auger and requires no adjustments.

Construction
Standard NEMA 12 (optional NEMA 4) electronics enclosure with stainless steel product contact parts & aluminum structural parts.
Smart Agitator Technology
Extends agitator life by shutting the agitator off after prolonged periods when filling is not being performed. Then, when filling starts again, the agitator is switched on.

Product Memory
Capable of storing filling parameters for up to sixty-five (65) products. Product Memory saves the exact filling parameters and stores them with an assigned name. Recall is as easy as a touch of a button.