Valmatic S.r.l.

Via Turati, 5, 41030 San Prospero (Mo)
Italy

Telephone +39 059 906550
Fax +39 059 906557
commerciale@valmaticsrl.com

Trade fair hall

  • Hall 8a / B21
 Interactive hall map

Hall map

interpack 2017 hall map (Hall 8a): stand B21

Fairground map

interpack 2017 fairground map: Hall 8a

Contact

GRAZIANA TASSINARI

Sales and Mktg Mngr

LAURENCE BENATTI

Sales and Mktg assistant

MAURIZIO LEVRATTI

CEO & CONTROLLER

Visit us

Hall 8a / B21

04.05.2017

Topic

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all-day

LIQUIDS TAKE SHAPE! NEW FFS MACHINE MODEL IS COMING...

We are glad to invite you to our booth in Hall 8A / B21 with some interesting news for unit-dose packaging solutions!

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Our range of products

Product categories

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.01  Form, fill and seal machines (FFS)
  • 01.02.01.01  Horizontal form, fill and seal machines (H-FFS)

Horizontal form, fill and seal machines (H-FFS)

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.01  Form, fill and seal machines (FFS)
  • 01.02.01.02  Vertical form, fill and seal machines (V-FFS)
  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.02  Form, fill and seal machines (FFS)
  • 01.02.02.01  Form, fill and seal machines (FFS) for Blisters

Form, fill and seal machines (FFS) for Blisters

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.04  Fill and seal machines (FS)
  • 01.02.04.01  Fill and seal machines (FS) for Ampoules, small bottles, vials

Fill and seal machines (FS) for Ampoules, small bottles, vials

  • 02  Packaging materials, packaging means, auxiliary packaging means and packaging production
  • 02.04  Machines for the production of packaging and packaging components
  • 02.04.02  Machines for the production of Ampoules,vials and similar containers

Our products

Product category: Primary packaging

Valdose

Valdose is a complete automatic line composed of two separated machines in compliance with G.M.P. regulations (good manufacturing practice):

– VALDOSE Thermo-forming machine
– VALDOSE Filling, sealing and cutting machine

Main technical specifications:
– Filling of liquids, semi-liquids, creams, gels and powders.
– Centering of the printing on both the sides of the container (the film must be already printed).
– Possibility of realization of a stand-up container with flat bottom.
– Possibility to use 2 different films at the same time coupled or barriered.
– Possibility to fill the mono-dose with two different products to be mixed only at the use, by pressing.
– As an option you can have two labeling stations.

Production cycles: 30 cycles per minute (the cycles may vary on the basis of the viscosity of the product to be injected into the doses, the chosen shape and the employed film).

Vantaggi del sistema modulare: – Le due unità possono essere sistemate in linea oppure a 90°. La soluzione a 90° permette un guadagno di spazio nella zona di lavoro a favore dell’operatore. – Possibilità di separare il processo di lavorazione: è possibile termoformare solo i flaconi e stoccarli effettuando il riempimento successivamente a richiesta del cliente.

Advantages of the modular system: – The two machines can be arranged in line or at 90 °. The 90° solution allows to get space in the operator working area. – Possibility to separate the two working processes: it is possible to thermoform the containers and to make a stock; then, when necessary, use the second machine for filling, sealing and cutting.

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Product category: Fill and seal machines (FS) for Ampoules, small bottles, vials, Ampoules made of plastic

Mi.Ri. filling and closing machine

Mi.Ri. is a simple and compact semi-automatic machine for filling, sealing and cutting pre-formed vertical containers and vials made in plastic film. This machine is fed with pre-formed open containers in reels with fixed width (17.4 mm) and capacity from 0,50 to 15 ml.
Valmatic internally produces rolls for this machine.
Mi.Ri. fills liquids of different viscosities and cuts single doses or strips of maximum 20 pieces. The machine is controlled by an operator panel to set production rate, length of the strip and sealing temperature.
Mi.Ri. is the ideal solution for small batches producers and for those people who are starting their own business without significant investments.

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Product category: Vertical form, fill and seal machines (V-FFS), Primary packaging, Ampoules made of plastic, Machines for the production of Ampoules,vials and similar containers, Contract packaging and fulfilment

Minivaldose FFS machine

The Minivaldose machine is fully automatic and it’s suitable for thermoforming, filling and sealing mono-dose containers in plastic film. This machine is compact and good for small productions. It’s a good compromise between quality and price. The Minivaldose do not need special maintenance procedures and the mold change-over is easy and quick. The Minivaldose is projected in accordance with GMP standards.

Main technical specifications:
– Filling of liquids, semi-liquids, creams, gels and powders.
– Centering of the printing on both the sides of the container (the film must be already printed).
– Possibility of realization of a stand-up container with flat bottom.
– Possibility to use 2 different film at the same time coupled or barriered.
– Possibility to fill the mono-dose with two different products to be mixed only at the use, by pressing.
– As an option you can have two labeling stations.

Film thickness :maximum 500 µm
Film width: 1 ROLL = minimum band 75 mm – maximum band 250 mm
Film width: 2 ROLLS = minimum band 75 mm – maximum band 125 mm
External reel diameter: 550 mm
Internal reel diameter: 70/76 mm
Capacity from 1 to 125 cc
Production cycles: 30 cycles per minute (the cycles may vary on the basis of the viscosity of the product to be injected into the doses, the chosen shape and the employed film).

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Product category: Vertical form, fill and seal machines (V-FFS), Primary packaging, Ampoules made of plastic, Machines for the production of Ampoules,vials and similar containers, Contract packaging and fulfilment

VAL 175 - The VAL175 machine is our thermoforming-filling machine projected for the production of thermo-formed unit-doses in plastic material introduced in occasion of the INTERPACK 2014

VAL 175 is a thermoforming and filling machine (FFS) designed for producing single-dose containers formfilled
in laminated plastic sheets in which the whole company know-how has been put in: thanks to the easy
access of this machine the format changeover from 1 to 300 ml is really fast and convenient to clean. VAL175 has been
designed for cosmetic, chemical, pharmaceutical and food industry. VAL 175 is an all-around machine conceived for medium
and large production: it can manufactures unit-dose and vials with or without flat bottom (stand-up). Its scope can
vary from the coupling of a single folded film to the coupling of 2 plastic films or of one plastic film and one aluminum
film (peelable). VAL 175 employs a mechanics combined with a cuttingedge electronic control both for the operator interface and
the internal motion management. It is equipped with a Siemens touch screen operator panel, with a display of 10” fitted for remote control.
The machine motion is possible thanks to a pneumatic-mechanical handling system controlled by Profinet modules, with cycles
that can be adapted to the specific requirements of a product as well as a very short changeover times.

Technicals characteristics
- Type :  Vertical Thermoforming-Filling Machine
- Sector of application:  chemical, pharmaceutical, cosmetic, food
- Dimensions: 5880x2320x1730 mm (machine width without trolley 1460 mm)
- Weight: 1850 Kg
- Hourly production: 30 cycles / 1’
- Filling capacity: from 0.2 to 300 ml
- Used material: PVC/PE, PET/PE, PVC/PVDC/PE, PET/EVOH/PE, PP/PET/EVOH/PE, BAREX/PE, PVC/SARANEX/PE, ACLAR/PET/PE, PS/PE, PP/PE, PCTFE/PET/PE/EVOH/PE, PP/COC/PP, PP/COC/PP/PE, plastics laminated coupled with Aluminium or Paper
- Machine pitch : 175 mm
- Movement system:  pneumatic and mechanic
- Movement system control: Pneumatic / Profinet modules
- Building materials:  AISI 304 + ERGAL 55 + All. anticorodal
- Required operators:  1
- Installed power:  25 Kw
- Air consumption:  500 NL/1’
- Water consumption: 25 L/1’
- Water pressure: 2 bar
- Air pressure: 7 bar

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Product category: Vertical form, fill and seal machines (V-FFS), Primary packaging, Machines for the production of Ampoules,vials and similar containers, Contract packaging and fulfilment

Line for suppositories and vaginal ovules model VAL TSI 140

VAL-TSI 140 line is a form-fill seal line for the production of suppositories and vaginal ovules in plastic material.
The line is composed by VS 140 thermoforming machine and by the FS 140 filling and sealing machine.
The mould width of the VS 140 is 140 mm and can contain 8 cells.
Hourly production is 15.000 cells/hour.
VAL-TSI 140 is the only line on the market with can center the printing on both sides of the cells (the film must be already printed).
Main technical specifications:
– Possibility to centre the printing on both the sides of the cell
– Reduced percentage of wasted film
– Easy cleaning thanks to cantilevered structure
– Film system to avoid the stopping of the machine during the film reel change-over.
– Easy accessibility by the operator on the machine

Technicals characteristics
- Dimensions of the VS 140 machine - 2150 x 1000 x 1960 height(mm)
- Dimensions of the FS 140 machine - 4300 x 1800 x 1653 height (mm)
- Weight of the VS 140 machine - 1.100 Kg
- Weight of the FS 140 machine - 1.350 Kg
- Hourly production - 15.000 pieces per hour
- Filling capacity - from 0,50 to 5,00 cc
- Used material - PVC, PVC+PE, PVC+PVDC+PE
- Machine pitch - 140 mm
- Film thickness - 130 mm
- External reel diameter  - 400 mm

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Product category: Primary packaging, Ampoules made of plastic, Contract packaging and fulfilment

CONTRACT PACKING SERVICE FOR PACKAGING IN UNIT-DOSE CONTAINERS

We believe that our efforts are necessary to improve a technique of innovative packaging that offers several advantages:

• easy to use
• cost savings
• possibility to use at the appropriate time (traveling, at work, at school, in your free time …)
• hygiene of the product
• safety of the product (in transparent plastic it allows the vision and the choice of the product without open it)
• controlled dosing
• small size
• no residue in the waste of the packaging
• maximum versatility (plastic allows you to create articles in single doses in the most varied forms for maximum volumes or for the maximum number of packages.) • The continuous search for eye-catching formats, the relationship we have with our customers and our versatility are the characteristics that distinguish us and make us competitive.

Valmatic produces thermoformed unit-dose  containers with capacity from 0,50 to 200 ml.
The unit-dose could be filled with liquid, creamy or powder products and could be sterilized.
Thermoforming and filling are in-line with the same FFS machine. Unit-dose could have print on one side
or both; is possible apply also one or two labels in centred way.
You can open easily the unit-dose by a pre-cutting on the top. Easy to use, freshness of the product, controlled
dosage,easy to bring in travel, at school, in free time, long expiry date thanks to the barrier material; this
are only few advantages of thermoformed unit-dose containers Valmatic.

Autorizzazioni aziendali / Licenses: 
Autorizzazione Ministeriale per confezionamento P.M.C. / Ministerial License to pack Medical Product
Autorizzazione Ministeriale per confezionamento mangimi complementari / Ministerial License to pack animal feed
Autorizzazione Ministeriale per confezionamento Integratori / License to pack nutraceutical products
Autorizzazione al Confezionamento Aceto Balsamico di Modena / License to pack Aceto Balsamico of Modena
Autorizzazione al Confezionamento Olio di Oliva extravergine e vergine / License to pack Olive Oil
Autorizzazione Confezionamento Oli Minerali / Ministerial License to pack Mineral Oil
Autorizzazione Confezionamento Alcool denaturato / Ministerial License to pack alcool

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Company news

Date

Topic

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Mar 7, 2017

NEW THERMOFORMING MACHINE V75

V 75 is a last generation FFS machine for the production of monodose in plastic film.
The application are chemical, pharmaceutical, veterinary, cosmetic and food. The filling capacity of the vials and monodose
produced by V75 could be variable from 0.25 to 200 ml also. The versatility is the main advantage of this Valmatic
FFS machine model. In fact machine mold dimension is 75 mm. This machine step is suitable for the production of
little monodose capacity like 1 ml pharma product but also big 50 or 100 ml monodose for agriculture sector optimizing
the plastic film area, avoid waste of product. The unwinding system could be mono reel for the production
of stand-up monodose or double reels for the production of standard monodose or peelable monodose
with aluminium as well. The mold area has the air pressure control so every single monodose is controlled and 
approved. The interchangeable cutting device allow the production of strips monodose or shaped monodose with
the same device. V75 support the option of Thermoprinter Valmatic V100, printing machine that print on front and back
side each monodose with one color, without waste.  With the Thermoprinter the customer will be independent
for the printing on the film and will be possible to print also some samples, without waste. 

TECHNICAL CHARACTERISTICS:
- Machine: V 75
- Type: Vertical thermoforming-filling machine for production of monodose and vials in plastic film.
- Application area: chemical, pharmaceutical, veterinary, cosmetic, food
- Employed materials: PVC/PE, PET/PE, PVC/PVDC/PE, PET/EVOH/PE, PP/PET/EVOH/PE, ACLAR/PET/PE, PS/PE, PP/PE, PS/PE,
- PP/COC/EVOH/PP, PP/PE, PCTFE/PET/PE/EVOH/PE, PP/COC/PP, plastics laminated combined with Aluminium or Paper
- Unit-dose container capacity: from 0,25 to 200 ml
- Movement system: Electro-mechanic and pneumatic
- Movement system control: Pneumatic / Profinet modules
- Manufacturing materials: Stainless steel AISI 304 + ERGAL 55
- Film progress step: 75 mm
- Productivity: 30 cycles / 1’
- Weight: 900 Kg
- Dimensions: 3500 x 1040/300 mm x h 2100
- Required operators: 1
- Installed power: 8 Kw
- Air consumption: 150 NL/1’
- Water consumption: 15 L/1’
- Water pressure: 2 Atm
- Air pressure: 6 Atm

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About us

Company details

Valmatic develops its activity on two different fronts closely related: on one hand it produces single-dose containers, suppositories and vaginal ovules and, on the other hand, deals with the design and the construction of FFS lines (Form – Fill – Seal) for the production of single-doses containers and suppositories.

The contract packing is developed internally in suitable rooms with controlled atmosphere to comply with the rigid internal production procedures and the regulations imposed by the obtained certifications.

Valmatic offers the possibility to fill liquids, viscous creams, gels, and powders in single-dose containers whose main areas of application are: pharmaceutical, cosmetic, chemical and food.

In order to guarantee the quality, Valmatic follows, at all the stages of production, a strict and rigorous written procedure and realizes microbiological controls on the products in collaboration with an certificated external laboratory.

Valmatic offers the full-service from the thermo-forming of customized single-dose containers to the realization of the secondary packing into cards, counter displays, cases and boxes. If asked, Valmatic provides finished product, ready to be commercialized.

The continuous research of attractive shapes, the reliable relationships established with customers and suppliers, the versatility that belong to Valmatic, are the main characteristics that make this company competitive all over the world.

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Company data

Target groups
  • Food
  • Cosmetics
  • Industrial goods
  • Beverages
  • Pharmaceuticals
  • Consumer goods (non-food)