BERGAMI PACKAGING SOLUTIONS S.R.L.

Via Bignami, 7/A, 40051 Altedo (Bo)
Italy

Telephone +39 051 875816
Fax +39 051 875824
sales@bergamisrl.com

Trade fair hall

  • Hall 16 / B04
 Interactive hall map

Hall map

interpack 2017 hall map (Hall 16): stand B04

Fairground map

interpack 2017 fairground map: Hall 16

Contact

Daniele Bergami

International Sales Manager

Phone
+39051875816

Email
sales@bergamisrl.com

Our range of products

Product categories

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.03  Cartoners
  • 01.02.03.01  Horizontal cartoners

Horizontal cartoners

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.03  Cartoners
  • 01.02.03.02  Top load cartoners

Top load cartoners

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.03  Cartoners
  • 01.02.03.03  Vertical cartoners

Vertical cartoners

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.04  Fill and seal machines (FS)
  • 01.02.04.10  Fill and seal machines (FS) for Cardboard boxes

Fill and seal machines (FS) for Cardboard boxes

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.04  Fill and seal machines (FS)
  • 01.02.04.12  Fill and seal machines (FS) for Cases

Fill and seal machines (FS) for Cases

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.04  Fill and seal machines (FS)
  • 01.02.04.20  Fill and seal machines (FS) for Tubes

Fill and seal machines (FS) for Tubes

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.07  Wrapping machines

Wrapping machines

  • 01  Packaging machines and devices
  • 01.03  Final packaging, material flow, logistics
  • 01.03.03  Picking systems

Picking systems

  • 01  Packaging machines and devices
  • 01.03  Final packaging, material flow, logistics
  • 01.03.04  Palletizing machines

Palletizing machines

  • 01  Packaging machines and devices
  • 01.06  Additional machines and devices in the packaging process
  • 01.06.13  Robotic systems

Robotic systems

  • 01  Packaging machines and devices
  • 01.06  Additional machines and devices in the packaging process
  • 01.06.13  Robotic systems
  • 01.06.13.01  Articulated robots

Articulated robots

  • 01  Packaging machines and devices
  • 01.06  Additional machines and devices in the packaging process
  • 01.06.13  Robotic systems
  • 01.06.13.03  Pick & Place robots

Pick & Place robots

  • 01  Packaging machines and devices
  • 01.07  Complete packaging lines
  • 01.07.01  Primary packaging

Primary packaging

  • 01  Packaging machines and devices
  • 01.07  Complete packaging lines
  • 01.07.02  Secondary packaging
  • 06  Machines and equipment for the production of pharmaceuticals and cosmetics
  • 06.01  Complete lines for the production of pharmaceutical and cosmetic products

Complete lines for the production of pharmaceutical and cosmetic products

Our products

Product category: Horizontal cartoners

Horizontal Cartoner - AS200

Horizontal continuous motion cartoner AS 200 is the result of an height constructive technology designed for small/medium size products cartoning applications and is suitable for the pharmaceutical, cosmetic, food and consumers products industry.
The working area with a modern balcony type (cantilever) layout has made possible to completely separate the backside of the machine in a dedicated compartment for prevent carton dust and debris from falling into main drive components and allowing complete accessibility, for cleaning, maintenance, inspection and size changeover procedure.
Cartons, leaflets and similar items can be loaded from one unique operator place.

  • Balcony construction, as per GMP rules
  • Very Compact Dimensions
  • Maximum visibility for the whole process, thanks to completely transparent guards
  • Bucket feeding chain into which, by means of dedicated feeders, the products are placed automatically to be cartoned. One sensor checks product presence in the bucket and calls the correspondent carton and leaflet (if necessary), enabling the sensors of correct retrieval
  • All feeding groups are located in ergonomic position, in order to make the loading easy for the operator
  • High capacity carton magazine with pusher belt, with minimum load control
  • Orbital Carton Erector with double vacuum arms for Positive and forced Carton Pre-breaking feature which provides also the transfer of the squared open carton directly into the carton transport lug belts, which guarantees optimal operations with the widest range of cartons and cardboard quality
  • Carton transport with bottom timing belts centrally adjustable with hand wheels and digital indicators to suit carton Width, Length and Depth ("A","B" and "C" dimension)
  • Particularly low noise and Lubrication free thanks to advanced solutions adopted for product and carton conveyors
  • Product insertion into the carton, arriving in a previously loaded bucket chain, achieved with 13 pushers from the infeed chain is inserted with a pusher placed on the operator side
  • After the closing operation, the lug belts transfers the carton to two lateral accelerating discharge belts
  • Touch screen control panel, for operator interface and machine management
  • Self-diagnosis and help functions
  • The carton transport system consists of scratch-proof white plastic toothed belts to insure package integrity, even when processing cartons with a high gloss finish. The AS200 cartoner is ideal for handling fragile or delicate products including cartons with internal liners

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Product category: Palletizing machines

Palletizer - P15

The P 15 has been developed to respond to the market requirements for flexibility and compactness of the palletizing section of the modern production lines. The heart of the machine is the robot (4 or 6 axis, according to the application) which picks up the incoming cases and places them on the pallet, according to a pre-set pattern already stored in the machine memory.

Ultramodern robot technology that is in operation thousands of times throughout the whole world guarantees top machine availability and low life-cycle costs over the entire productive life of the machine.

The machine can be equipped with large capacity and empty pallet magazine with automatic handling of empty and full pallets. Products can be fed from single or multiple lines. Due to its modular design, the pallet handling section can be customized according to the requirements of the end user.

The machine can be supplied as a stand alone unit or connected to a BERGAMI side loading case-packer, particularly where space is at a premium.

The machine also features a standard PLC unit which interacts with the robot processor, thereby making operation straightforward. A large and comprehensible operator interface makes change-overs simple and assists with diagnostics. The machine is fully guarded by transparent panels interlocked with safety switches and light curtains in the pallet removal area.

  • Uses both US and European type pallets
  • Fanuc robots for placement
  • Automatic Palletizer arranged with single or double floor pallet station
  • Human interface both for diagnostic and creation of pallet pattern
  • Quick size changeover
  • Optimal visibility during the whole packaging process
  • Automatic end-of-batch machine emptying
  • The touch screen operator interface control panel shows all the machine functions and displays the machine status, as well as fault/alarm messages
  • The speed is set from the control panel and allows the adjustment for the optimal production speed

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Product category: Wrapping machines

Wrapper - CP150

The CP150  is a medium/high speed overwrapping machine that can be supplied with various feeding systems. The products can be wrapped either as single packs or in bundles with heat-sealable materials from reel of coated polypropylene, cellophane, PVC and others.
The machine has been designed to satisfy the requirements for Foods, confectionery, tea, coffee, tobacco, paper, cosmetic and pharmaceutical industry.
To achieve high speeds, the film feeding system is positioned at a right angle to the product flow and is performed by positive toothed belts contrasted by elastic rollers.
The film web cut and transport is performed with servomotors for an easy size change over procedure.

- Excellent packaging quality
- Highly reliable combination of cam and Servo driven technology
- External side loading film reel
- Ergonomic mounted shaft with quick expansion lock device to allow a fast change of the film reel
- Discharge by sealing plates
- Centered product stop within the sealers to obtain even a point seal in the same position on all packages
- Simple and fast carton size changeover
- Flexible size Range
- The touch screen operator interface control panel shows all the machine functions and displays the machine status, as well as fault/alarm messages
- The speed is set from the control panel and allows the adjustment for the optimal production speed.

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Product category: Top load cartoners

Display Box - FA60

Top Loading forming and filling display box machine FA 60 stands for versatility and can be used for a variety of products and carton types. Food, pharmaceutical, consumer, confectionery or tobacco products can all be reliably packed into a carton/tray/display.
The manipulation of product collation and their insertion into a carton can be achieved with Top Loading or Side Loading capability, starting from a flat blank that is picked-up from a magazine, filling it with the product(s) and, as a final step, closing it in one of the various options, depending on the packaging style needed.

- Monobloc with balcony construction fully compliant with GMP standards
- Clear and easy to access to the machine with outstanding operating simplicity
- All feeding units located in ergonomic positions
- Products infeed either on continuous conveyor belt or with a racetrack
- Trouble-free alignment of blanks
- Blanks are formed in the hopper thus guaranteeing perfect carton gluing regardless of product consistency
- Carton Transport system with toothed belt system centrally adjustable and equipped with digital indicators ("A" and "B" dimensions)
- Product arriving from the feeding unit is Top Loaded or Side Loaded according to the machine configuration selected
- Tray packer and wrap-around cartoner with lid closing obtainable on the same machine
- The touch screen operator interface control panel shows all the machine functions and displays the machine status, as well as fault/alarm messages
- Self-diagnosis function
- Help Function to quickly and easily reset any faults

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Product category: Vertical cartoners

Vertical Cartoner - ASV60

Fully automatic vertical intermittent motion cartoner specifically designed to meet the demand of a rapidly increasing cosmetic market especially for the cartoning of products such as creams, lotions and perfumes.
The intermittent motion vertical cartoner ASV 60 is designed with the modern "Balcony" construction that makes it possible to completely separate the mechanical zone from the carton and product conveyor zone to thoroughly inspect the cartoner internal and, eventually, detect and clean batch products at the end of the production run. This allows complete accessibility, for cleaning, maintenance, inspection and size changeover operations. It's built in a very ergonomic way, making operator's interventions as easy as possible.
Latest ergonomic features (operator friendly), cartons, liners, leaflets, coupons, spatulas and other eventual components can be easily manually loaded from the front or back of the machine.
The product can be fed to the machine with or without the use of pucks, and it is inserted into the carton by a Bergami Pick and Place system model BRUTUS.

- Balcony construction, as per GMP rules
- Compact Dimensions
- Maximum visibility for the whole process, thanks to completely transparent guards
- The carton is picked from the horizontal magazine, rotated and inserted directly into the carton transport system, which operates in a positive way
- Carton transport with 8 timing belts centrally adjustable with hand wheels and digital indicators to suit carton Width, Length and Depth  (“A”,”B” and “C” dimension)
- No contact with metal rails due to the fact that the transport belts travel with the carton
- Particularly low noise and Lubrication free thanks to advanced solutions adopted for product and carton conveyors
- After the closing operation, lateral belts discharge the carton
- Touch screen control panel, for operator interface and machine management
- Self-diagnosis and help functions
- The carton transport system consists of scratch-proof white plastic toothed belts to insure package integrity, even when processing cartons with a high gloss finish. The ASV 60 cartoner is ideal for handling fragile or delicate products including cartons with internal liners
- Very short change-over time
- Maintenance free
- Superior precision in picking the product
- Soft handling during the insertion operation avoiding any possible damage

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Product category: Fill and seal machines (FS) for Cardboard boxes

Cartoner AS120

Horizontal intermittent motion cartoner for small/medium size products cartoning applications. This machine is suitable for the pharmaceutical, cosmetic, food and consumers products industry. Entirely made with balcony construction, designed around three concepts: versatility, ergonomics and maximum efficiency in a small footprint.

- Balcony construction, as per GMP rules
- Compact Dimensions
- Maximum visibility for the whole process, thanks to completely transparent guards
- Bucket feeding chain into which, by means of dedicated feeders, the products are placed automatically to be cartoned. One sensor checks product presence in the bucket and calls the correspondent carton and leaflet (if necessary), enabling the sensors of correct retrieval
- All feeding groups are located in ergonomic position, in order to make the loading easy for the operator
- Carton erection is carried out by a triple vacuum arms system for positive carton opening, which guarantees optimal operations with the widest range of cartons and cardboard quality
- Carton transport with Top & Bottom  timing belts centrally adjustable with hand wheels and digital indicators to suit carton Width, Length and Depth  (“A”,”B” and “C” dimension)
- No contact with metal rails due to the fact that the transport belts travel with the carton
- Particularly low noise and Lubrication free thanks to advanced solutions adopted for product and carton conveyors
- Product arriving from the infeed chain is inserted with a pusher placed on the operator side
- After the closing operation, lateral belts discharge the carton
- Touch screen control panel, for operator interface and machine management
- Self-diagnosis and help functions
- The carton transport system consists of scratch-proof white plastic toothed belts to insure package integrity, even when processing cartons with a high gloss finish
- The AS120 cartoner is ideal for handling fragile or delicate products including cartons with internal liners

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Product category: Fill and seal machines (FS) for Cases

Case Packer K15

The K 15 automatic Side Loading case packer incorporates a new concept which makes it particularly suitable for the packaging of individual or bundled cartons into pre-glued RS cases. In particular, its essential aspects include compact design, high accessibility, simple size change-over maximum reliability, and it is the ideal solution in case of space restrictions at the end of the line.. Cases can be sealed by means of an adhesive tape and/or of hot-melt
The machine is equipped with a horizontal carton magazine for easy loading. Positive Pick-up and forced opening arms fitted with suction cups ensure that the case is maintained perfectly erected during product insertion, while the precise conveyor system ensures positive delivery of the filled case to the sealing station.
Product insertion happens by means of a mobile tunnel, to minimise all the mechanical movements in order to gain speed, reliability and lasting time.

- Cantilever design on both sides for great accessibility and easy cleaning
- Case positive erection and loading
- All operations are fully automated, performed by brushless motors
- The case blank is fed into the magazine, located in an ergonomic position on the front of the machine
- The case blank is picked up and transferred to the opening unit by double arms equipped with suction cups, holding it from back-side and bottom, and thus guaranteeing a perfect squaring
- The products arriving from the infeed belt, are grouped, vertically stacked inside the hopper and finally pushed into the case
- Chain conveyors transfer the case to the flap folding and taping area
- Simultaneous adjustment of taping units depth
- Optimal visibility during the whole packaging process
- Automatic end-of-batch machine emptying
- The touch screen operator interface control panel shows all the machine functions and displays the machine status, as well as fault/alarm messages
- The speed is set from the control panel and allows the adjustment for the optimal production speed

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Product category: Fill and seal machines (FS) for Tubes

Tube Filler TF200

The TF 200 is a twin-channels linear automatic filling and closing machine for metal, plastic and laminate tubes. The construction principles, materials used and innovative concepts guarantee maximum productivity, user friendliness and quality, making this machine an ideal solution for the pharmaceutical (even in a sterile environment) and the cosmetic market.
The tubes are conveyed on special self-centering pucks. A movement controlled by a brushless motor lifts the pucks containing the tubes towards the dosing nozzles, guaranteeing perfect filling from the tube bottom. This operating method prevents the formation of air pockets in the tube, even when handling difficult products and at high speeds

- Linear balcony structure
- Parts in contact with the product of 316 L stainless steel
- Independent brushless motors, for versatile machine configuration
- Removable dosing unit
- Possibility of Combined closing systems without replacement
- Designed for installation under a laminar flow hood
- Easy to use, with simple size change-over
- PC controlled
- Conforms to GMP standards

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Product category: Picking systems, Pick & Place robots

BRUTUS Pick & Place

Bergami raises the bar on constant motion cartoning with the announcement of their fully integrated constant motion servo control system for the automatic loading of bottles, vials, syringes, jars, tottles, flow-packs, trays, products in and without pucks and much more.
Our 4 axis Pick and Place system Model Brutus, controlled by four servomotors, takes simplification of format changes to a new level with full recipe retention and programming entirely through the touch display. Set up for a new product is within a fixed parameter area in the HMI and takes just minutes to generate a program for a new format. In normal operation the pick and place moves back and forth in synchronization with the product arriving in constant motion and then also with the loading of the buckets on the cartoner for seamless and gentle handling of products. With a wide range of end effectors and a maximum pick speed of over 55 cycles per minute. The Bergami integrated servo loading system is a simple, smart and cost effective alternative to 3rd party robotics integration.
Pick and Place systems can work together as a team and mutually pursue the objective of guaranteeing packages which have been filled completely.

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Product category: Robotic systems, Articulated robots

SPIDER BRUTUS robot

Latest development from Bergami R&D for picking and packing technology, offering greater flexibility in the production process compared to hard automation.
To extend the usefulness of this proven robot, The SPIDER BRUTUS has a top payload up to 8kg. Optimized for both picking and packing applications, the robot is able to handling up to 120 cycles per minute.
The SPIDER BRUTUS family now includes variants with payloads of 1 kg, 3 kg, 6 kg and 8 kg and reaches of 800 mm, 1130 mm and 1600 mm—meaning there is a BRUTUS ROBOT for almost every need. Featuring outstanding motion control, short cycle times, and precision accuracy, a can operate at very high speeds in anything from narrow to wide spaces with very tight tolerances. Every SPIDER BRUTUS also benefits from several advantages, such as a hygienic design for wash down applications, superior tracking performance and integrated control of indexing belts, extended tool flange that can accommodate larger grippers, allowing for efficient handling of flow wrapped products at high speeds from an indexing belt.

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Product category: Secondary packaging

FULLY AUTOMATIC HAIR COLOR KIT LINE

Complete line for the packaging of hair color kit. Speed up to 160 cartons per minute.

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Product category: Complete lines for the production of pharmaceutical and cosmetic products

FULLY AUTOMATIC TUBES LINE

Complete line for tubes packaging, including track & trace system. Speed up to 240 tubes per minute.

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About us

Company details

BERGAMI: THE GLOBAL PARTNER IN PACKAGING
Bergami Supplies Single Machines and Fully Integrated Lines for Cosmetic, Pharmaceutical, Consumer Products, Food and Non Food Applications

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Company data

Target groups
  • Food
  • Confectionery products
  • Bakery products
  • Cosmetics
  • Pharmaceuticals
  • Consumer goods (non-food)