Sustainable mono-material Form-Fill-Seal (FFS) technology

This innovation introduces a next-generation sustainable Form-Fill-Seal (FFS) packaging technology based entirely on a mono-material polypropylene (PP) concept, designed to overcome one of the key challenges in modern food packaging: recyclability. By using the same PP material for the cup, lidding and in-mould label (IML), the solution enables fully recyclable packaging while eliminating the complexity of multi-material structures that often hinder recycling processes. The technology supports both single packs and multipacks and allows a wide range of cup and tub shapes, offering flexibility while maintaining a consistent and circular material stream. Through this mono-material approach, the system contributes directly to improving packaging circularity and reducing the environmental footprint of plastic food packaging.

Beyond its sustainability advantages, the technology integrates advanced in-mould labelling applied from a reel, using BOPP labels that decorate all sides of the cup during production while maintaining full material compatibility. The packaging is designed to perform under both cold & hot-fill conditions and is suitable for a wide range of food applications including yogurt, desserts, cream cheese, tomato paste, fruit purées, sauces and processed foods.

Importantly, the system achieves the transition to recyclable packaging without major changes to existing factory layouts or infrastructure. The machine layout closely matches the footprint of traditional FFS systems used for multipack cups, which typically rely on PS base material, paper IML labels and mixed-material lidding films.

By combining high-performance packaging functionality with a recyclable mono-material structure, this solution represents a significant step toward more sustainable, efficient and future-ready food packaging systems, supporting the transition of the packaging industry toward circular economy principles.

Exhibitor Data Sheet