Premium Exhibitor

Theegarten-Pactec GmbH & Co. KG

Breitscheidstr. 46, 01237 Dresden
Germany

Telephone +49 351 2573-0
Fax +49 351 2573-329
pactec@theegarten-pactec.de

Hall map

interpack 2017 hall map (Hall 4): stand A21

Fairground map

interpack 2017 fairground map: Hall 4

Our range of products

Product categories

  • 01  Packaging machines and devices
  • 01.01  Preparing and feeding
  • 01.01.07  Dosing and portioning machines
  • 01.01.07.02  Dosing and portioning machines / Cutting machines

Dosing and portioning machines / Cutting machines

  • 01  Packaging machines and devices
  • 01.01  Preparing and feeding
  • 01.01.10  Product sorting and/or feeding machines

Product sorting and/or feeding machines

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.01  Form, fill and seal machines (FFS)
  • 01.02.01.01  Horizontal form, fill and seal machines (H-FFS)
  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.07  Wrapping machines
  • 01  Packaging machines and devices
  • 01.06  Additional machines and devices in the packaging process
  • 01.06.13  Robotic systems
  • 01.06.13.03  Pick & Place robots
  • 01  Packaging machines and devices
  • 01.07  Complete packaging lines
  • 01.07.01  Primary packaging
  • 01  Packaging machines and devices
  • 01.07  Complete packaging lines
  • 01.07.02  Secondary packaging
  • 03  Machines and equipment for the production of confectionery (Chocolate confectionery, sugar confectionary, gum)
  • 03.02  Single machines/equipment for the production of confectionery (Chocolate confectionery, sugar confectionary, gum)
  • 03.02.35  Cutting machines

Cutting machines

  • 04  Machines and equipment for the production of bakery products, snacks and cereals (including biscuits, waffles, etc.)
  • 04.04  Storage, logistics and transport equipment for the production of baked goods, snacks and cerials (including biscuits, waffles, etc.)
  • 04.04.02  Feeding systems for the production of baked goods, snacks and cerials

Feeding systems for the production of baked goods, snacks and cerials

  • 04  Machines and equipment for the production of bakery products, snacks and cereals (including biscuits, waffles, etc.)
  • 04.04  Storage, logistics and transport equipment for the production of baked goods, snacks and cerials (including biscuits, waffles, etc.)
  • 04.04.05  Storage systems for the production of baked goods, snacks and cerials

Storage systems for the production of baked goods, snacks and cerials

  • 07  Services
  • 07.01  Business support
  • 07.01.01  Assembly, maintenance and repair services

Assembly, maintenance and repair services

  • 07  Services
  • 07.01  Business support
  • 07.01.06  Packaging consulting

Packaging consulting

  • 07  Services
  • 07.01  Business support
  • 07.01.09  Project planning and implementation of packaging lines
  • 07  Services
  • 07.01  Business support
  • 07.01.12  Retrofit

Our products

Product category: Wrapping machines, Horizontal form, fill and seal machines (H-FFS), Primary packaging, Secondary packaging, Feeding systems for the production of baked goods, snacks and cerials, Retrofit, Project planning and implementation of packaging lines

Hard Candy Wrapping Machines

Benefit from Theegarten-Pactec's years of experience and expertise and rely on our intelligent packaging machines. We are going to wrap your product as well - safely and reliably.

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Product category: Horizontal form, fill and seal machines (H-FFS), Wrapping machines, Primary packaging, Secondary packaging, Cutting machines, Project planning and implementation of packaging lines, Retrofit

Cut & Wrap Machines

Benefit from Theegarten-Pactec's years of experience and expertise and rely on our intelligent packaging machines. We are going to wrap your product as well - safely and reliably.

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Product category: Feeding systems for the production of baked goods, snacks and cerials, Horizontal form, fill and seal machines (H-FFS), Wrapping machines, Pick & Place robots, Primary packaging, Secondary packaging, Project planning and implementation of packaging lines, Retrofit

Chocolate Wrapping Machines

Benefit from Theegarten-Pactec's years of experience and expertise and rely on our intelligent packaging machines. We are going to wrap your product as well - safely and reliably.

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Product category: Pick & Place robots, Feeding systems for the production of baked goods, snacks and cerials

Pick & Place Feeding System

Pick & Place system to feed hig speed wrapping machine for confectionery products.

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Product category: Horizontal form, fill and seal machines (H-FFS), Wrapping machines, Primary packaging, Project planning and implementation of packaging lines

Wrapping Machine for Other-Food and Non-Food Products

Wrapping Machine for household chemical compressed powder tabs, soup cubes, milk powder cubes, food supplements or similar products.

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Product category: Product sorting and/or feeding machines, Project planning and implementation of packaging lines

Wrapping Systems

The combination of our reliable packaging machines and various feeding and storage components allows us to offer sophisticated and customised systems for preliminary wrapping.
Moreover, Theegarten-Pactec acts as a system provider for the packaging of confectionery products in cooperation with market leaders of process equipment and secondary packaging. The experts cooperate and implement all components in one production line—from feeding and wrapping to secondary packaging. By combining the different machine portfolios, customers benefit from collective expertise.
Choose Theegarten-Pactec as your partner for integrated process solutions.

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Company news

Date

Topic

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May 2, 2017

Top performance and system sophistication for wrapping of compressed powder tabs

Theegarten-Pactec, specialist manufacturer of customised packaging machines for practically any product type, can pack your products, whether small-sized confectionery items, foodstuffs such as stock cubes or non-food articles such as dishwasher tabs. The Dresden-based company supplies complete all-in-one system solutions - from product feed to primary packaging. At interpack 2017, Theegarten-Pactec presents its star trade fair attraction, a total solution for powder or granulate compression with subsequent primary packaging into flow packs. The system combines the proven FPC5 packaging machine with units from AZO and Romaco Kilian.

Convincing, high-performance system solution

At the heart of the total system on display is the FPC5 high-performance packaging machine, which packs confectionery and non-food articles into flow packs at the rate of 1,500 products per minute. The packaging machine combines an AZO powder feed with a Romaco Kilian press unit. With all interfaces of the individual system components configured to work together, production and packaging process efficiency is guaranteed. For example, if the powder feed is too low in terms of volume, both press unit and packaging machine speeds drop automatically.

At the trade fair, the system will first compress powder into tablets and then pack them. As well as handling effervescent tablets or other confectionery products, the system is also ideal for packing other items, e.g. stock cubes or non-food articles like dishwasher tabs.

Clean and precise processes

Products made by compressing powder or granulate are extremely sensitive and so require especially careful handling during the manufacturing and packaging stages. With this in mind, Theegarten-Pactec has opted for reliable feed and processing systems for the total solution. Powder feed is handled by a system from AZO, which conveys the powder by means of pneumatic aspiration delivered by vacuum pumps. The vacuum principle ensures low-volume dust production, which can be additionally reduced by fitting an exhaust unit on to the feed hopper itself. It is a simple matter to set individual, product-specific parameters to ensure that the dry bulk is conveyed gently to the Romaco Kilian press. The KILIAN KTS 1000 press handles powder in a precisely measured volume dosage operation.

The twin-track design gives double the performance

The FPC5 is directly coupled to the delivery point of the press. Product separation is achieved by the twin-track design, which guarantees the high-performance rate of 1,500 items per minute, even with short, sensitive products such as grape sugar. For input into the FPC5, the separated products are united on one track. In this way, it is always possible to set the machine to enable products also to be grouped for multi-item packaging.

Integration of a chain module in the packaging machine enables the manufacturer to create a wide variety of packaging options for the point of sale. This entails a second transverse sealing unit which separates a product chain in terms of a defined number of products. The packaging material is perforated along the transverse seal flap so that individual products can easily be torn off. It is also possible to pierce a hole into the last transverse seal flap to enable the product to be suspended from a suitable point on the sales shelf.

The whole system has easy access for servicing and cleaning work. This ensures that the highest hygiene standards are met. If necessary, the FPC5 can also be combined with other units. Complete retooling at a later date is also possible.

Systematic, holistic process solutions

An innovative partner for producers, Theegarten-Pactec provides customers with holistic solutions drawn from many years of experience and collaboration with acknowledged market leaders. The company bundles the skills of selected specialists in the various fields of process technology and secondary packaging. Customers benefit from a total single-source solution which integrates all the processes of a product line.

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May 1, 2017

Innovation – a great stride forward in machine operation and networking

At this year’s interpack 2017 Theegarten-Pactec will be proudly presenting their solutions in the field of digitalization and machine networking. In future, customers will have all the advantages of a new user interface concept, making machine operation a great deal easier. As well as intuitive control of the machines by way of touchscreens, this will include mirroring of the interface onto mobile terminals too. As part of the ChoConnect co-operation project, the company will also be demonstrating, in the form of a practical example, how machines from different manufacturers can be linked together in one line, thereby delivering a major boost to efficiency of the line as a whole. 

As far back as interpack 2014, Theegarten-Pactec were already exhibiting the latest in modern operating systems and possibilities for the networking of packaging machines and packaging lines. Since then, the company has powered ahead with developments in this sector, so that all the machines on the Theegarten-Pactec stand are now fitted as standard with the new machine control system and the new concept user interface. The larger display and the intelligent presentation of data allow for an excellent overview and easy operation of the machines. Even less experienced operators can control the line with complete confidence, thanks to the intuitive display of the machine status and the procedure instructions. The machines are equipped with sensors for this purpose, which make the data available for assessment. This includes aspects such as the support of maintenance and cleaning processes and active indications of service and maintenance intervals by way of the machine itself.

Thanks to integration of the user interface in mobile terminals, it will be possible in future for the machine data to be called up and processed from anywhere in the world. This means that customers can access important data at any time, such as machine status, run times, cleaning and maintenance cycles, or machine efficiency. Users can then specifically have significant sensor and machine data, such as air humidity and yield, displayed graphically in correlation to one another, before drawing conclusions with regard to any adjustments necessary, and so ensure high productivity. “Making production processes transparent, being able to call up important data any time at all, analyze it correctly, and then being able to initiate the right operational steps, all provide huge potential in boosting efficiency”, says Managing Director Markus Rustler. This also includes further development in the direction of self-diagnosis and guides to fault rectification, trouble-shooting, and cleaning by way of touchpanels and graphic representation on the display. As well as this, medium-term aims are achieving condition monitoring and further improved analysis of production data, such as overall system efficiency and utilization levels. Other areas of interest are self-regulation of the machines, for example if products are in an incorrect position in the packaging process, or even easier format changeover.

In addition to all this, Theegarten-Pactec are also exhibiting solutions for the networking of complete systems. So as to offer customers a total package, the company has secured co-operation agreements with partner concerns as well: within the framework of the ChoConnect project, Theegarten-Pactec are presenting, together with Winkler Dünnebier, Sollich and Chocotech, Loesch Verpackungstechnik, and Bosch Rexroth, possibilities of cross-manufacturer, machine-to-machine communication. The solution presented here networks a production line for chocolate which is made up of machines from the partner companies. The machines, linked in a chain by advanced communication technology, can be run and controlled by just a few operators, or even only one, by way of a single terminal or a mobile terminal unit. Visitors can gain an overall picture of this practical example of technology at work across the different stands, including on the Theegarten-Pactec stand, in the Industry 4.0 section.

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Apr 13, 2017

Theegarten-Pactec at interpack 2017, Top performance for small-sized confectionery products, Hall 4, Stand A21

Whether for small-sized confectionery products, foodstuffs such as stock cubes, or non-food items such as dishwasher tablets: Theegarten-Pactec offers customized packaging machines for every type of product. As an innovation leader, the Dresden-based company uses the latest technologies and manufacturing processes to continuously develop its systems. The company will present its latest innovations and developments at interpack 2017, Hall 4, stand A21, where eleven exhibits will be on show. Among the highlights is the new CFW-D high-performance packaging machine for chocolate products in fold wrap, which sets a new record with an output of up to 1,400 products per minute. Visitors will also be able to get a good idea of the company’s system expertise and the services it offers.

Double performance thanks to twin-lane design

With the new CFW-D, Theegarten-Pactec now offers confectionery manufacturers a packaging machine able to process moulded or coated chocolate products such as napolitains or small pralines with an output of up to 1,400 products per minute in fold wrap, with or without sleeves. This is made possible by the machine’s twin-lane design. Product tolerances are compensated through the use of spring retainer jaws on the packing head – a feature which is especially important for coated confectionery products so as to wrap them without causing damage. In addition, sensors detect the rate of delivery in order to minimise backlogs and set an optimum machine speed depending on the products being fed.

A classic range from Theegarten-Pactec is the “U” machine series of forming, cutting and packaging machines. For the first time Theegarten-Pactec presents the U1-D-CW in combination with an F3 stick packer. This space-saving system packs products such as chewing gum in side fold, bottom fold or envelope fold at up to 2,000 products per minute, and then overwraps them in multi-packs. Intermittent operation allows a compact design with high performance. Output per minute has been doubled compared with the U1/F1, with virtually the same space requirement, operating personnel and energy consumption.

System expertise and integrated process solutions 

A combination of reliable packaging machines with different feeding and storage components allows Theegarten-Pactec to offer its customers complete system solutions for primary wrapping. The company also acts as a partner for integrated process solutions. Theegarten-Pactec has collaborated for many years with market leaders in the field of process technology and secondary packaging. The experts cooperate and implement all components in one production line – from feeding and wrapping to cartoning.

Three exhibits at the fair will demonstrate the company’s expertise as a system supplier. This includes a system for fully automatic compression of glucose powder into tablets followed by preliminary packaging in flow packs. The process uses a press from Romaco Kilian and a power feed system from AZO. The compressed glucose tablets are packaged by the proven FPC5 machine in flow packs at high speed with an output of 1,500 pieces per minute. 

New developments give a commanding lead 

Theegarten-Pactec continues to develop its extensive machine series. Machines exhibited by Theegarten-Pactec at interpack will include the CWM2 with an extended range of applications: This compact and flexible packaging machine for processing chocolate is now able to add a banderole to the packaged product. As a machine in the medium-performance range – up to 500 products per minute – the CMW2 is able to realise a variety of folding types: double twist, top twist, side twist, top clip, envelope fold and bunch. The modular design combined with a robotic feed allows quick format changes. 

Theegarten-Pactec leads the market with its packaging machines in the high-performance range – therefore several exhibits from this segment will be on show at interpack.

The MCC and MCH machines offer high performance and flexibility. The machines package a wide variety of product formats, particularly sensitive products such as coated jelly and filled chocolate, with an output of up to 1,200 products per minute. The MCC, previously used for five different folding types – double twist, top twist, side twist, Viennese fruit fold and foil wrap – will in future also be able to process products in protected twist. The MCH will foil-wrap chocolate eggs on the exhibition stand. This machine can be quickly converted to process spherical products, for example, and for other packaging styles such as double twist, and therefore demonstrates how a packaging machine can be used for different seasonal products.

The exhibited HCW4/FPC5 is another very popular high-performance machine, with an output of up to 1,500 products per minute. The HCW4/FPC5 combines the HCW4 machine for packaging hard candies in bottom fold and the horizontal flow pack machine FPC5. The direct connection of a flow pack machine allows grouping of individual products and simultaneous secondary packaging. It is also possible to combine the HCW4 with stick packers F3 or F4. At the top of the range of high-performance machines is the EK4. It will process 2,300 hard candy products in double twist wrap on the exhibition stand, and is the fastest machine on the market available for this application.

Taking the pulse of the machine

All machines from Theegarten-Pactec are fitted as standard with a new control system and a newly designed user interface. The larger display offers clear and user-friendly operation. In the medium term, the company is working to improve condition monitoring and achieve simpler analysis of production data such as overall system efficiency and capacity utilization. Users can then obtain a graphical readout of important sensor and machine data such as air humidity and output in correlation with one another, allowing necessary adjustments to be made, thereby maximizing productivity. Other topics include self-regulation of machines, for example where products are incorrectly located in the packaging process, or to make (automatic) format changes even simpler.

 “We are known for designing solid machines that offer high quality and long service life. This means continually improving our machines,” explains director Markus Rustler. “To that end, we continue to develop our products to include self-diagnostics and a troubleshooting guide via touch panel. The company also carries out software development to make machines more efficient and even more intuitive to operate.”

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About us

Company details

Wrapping success around the world
Theegarten-Pactec is an established name in the industry. As one of the world's leading manufacturers in the packaging technology sector, we develop high quality and intelligent packaging machines for small-sized confectionery products and other foodstuffs, such as stock cubes, as well as for non-food items, e.g. detergent tablets. Theegarten-Pactec is known for innovation and the prompt response to customers’ wishes for premium quality.

Our aim to continuously improve and keep inspiring our global customers with new packaging solutions is reflected in our wide production programme and our commitment to research and development:
  • System competence
  • Individual solutions
  • Research and development
Theegarten-Pactec's continued success is achieved by one additional component: our corporate culture.

Based on the values and knowledge of a traditional family business — now being led in its fourth generation by Markus Rustler and Dr Egbert Röhm — the principles of mutual respect and trust play a major role in Theegarten-Pactec's corporate culture - vis-à-vis both our customers and our employees. They are the ones who carry on the company's tradition and live our values. With their know-how and technical expertise, they make Theegarten-Pactec unique and contribute decisively to the company’s success.

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Company data

Target groups
  • Food
  • Confectionery products
  • Bakery products
  • Pharmaceuticals
  • Consumer goods (non-food)