Hangzhou Zhongya Machinery Co., Ltd.

No. 189, Fangjiadai Road, Gongshu District, 310011 Hangzhou
China, People's Republic of

Telephone +86 571 88237052
Fax +86 571 88237012
sales@zhongyagroup.com

Hall map

interpack 2017 hall map (Hall 13): stand E94

Fairground map

interpack 2017 fairground map: Hall 13

Contact

Ruth WANG

Phone
+86 571 8823 7052

Email
ruth.wang@zhongyagroup.com

Our range of products

Product categories

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.02  Form, fill and seal machines (FFS)
  • 01.02.02.02  Form, fill and seal machines (FFS) for Bottles

Form, fill and seal machines (FFS) for Bottles

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.02  Form, fill and seal machines (FFS)
  • 01.02.02.03  Form, fill and seal machines (FFS) for Cups

Form, fill and seal machines (FFS) for Cups

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.04  Fill and seal machines (FS)
  • 01.02.04.06  Fill and seal machines (FS) for Bottles

Fill and seal machines (FS) for Bottles

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.04  Fill and seal machines (FS)
  • 01.02.04.13  Fill and seal machines (FS) for Cups

Fill and seal machines (FS) for Cups

  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.10  Packaging machines with special equipment for hygienic packaging
  • 01.02.10.01  Aseptic filling machines

Aseptic filling machines

Our products

Product category: Form, fill and seal machines (FFS) for Cups

DXR series

The DXR series machines are applicable to the packaging production of yogurt, milk, beverage, butter, cheese, seasoning, ice cream, etc. with the output variant from 6000 cups/hour to 60000 cups/hour. Compatible to plastic sheet made of PS, PP, PET etc, the whole process from sheet ionization dedust, preheating, plastic cup forming & labeling, online dynamic fruit mixing and volumetric filling, sealing, date printing, cutting and product transportation is completed full-automatically. These series machines, which have the functions of wrap around labeling, side labeling, 2-chamber cup, children cup and hot filling functions etc. are the full-automatic equipments for high-quality, high-efficiency and low power consumption production in modern enterprises.
 
  • Using latest movement control technology, the motive parts of the unit are driven by servo motors. The movement of all working positions is good in synchronism and flexibility. The operation of the machine is more stable with higher capacity.
  • The patented high precision in-mold labeling technology, online lable split cutting, synchronized transport, wrap around labeling, enriching the product structure and increasing the added value of product.
  • Unique external filling system, applying the latest type rotary valve and valve body which feature high filling accuracy and reduce the shear force against the material during filling to minimum, protecting the viscosity of the material.
  • Deviation correcting technology for hot seal mold and cutting mold. With photoelectric detecting, the position of multipack cups is tracked. The servo motor drives the hot seal mold and cutting mold to move, ensuring the precise positioning for hot seal and cutting and guaranteeing the appearance quality of product.
  • Monoblock combined cutting mold, made of high quality wear-resistant alloy steel, with double guiding for positioning. The hole cutter has high precision, the combined tooling could complete cutting, punching and denting in one time. With unique quick changeover kit, the changeover for different multipack cup formats could be realized within two minutes.
  • Equipment integrated CIP device which is compliant to hygienic standard, guarantees the material contacting pipes and valves etc. be thoroughly cleaned by rinsing.
  • The forming and filling stations are protected by the positive pressure of cleaned air from 100 class laminar flow system to enhance the hygienic standard and shelf life of the product.
  • The quick changeover technology for forming mold, with which the production of cups of various shapes and volumes could be realized, therefore the machine could be used for multi-purposes and the investment cost of user is saved.

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Product category: Fill and seal machines (FS) for Cups

DGD series

The DGD series machines are applicable to the packaging production of yogurt, milk, beverage, seasoning,ice cream etc. With the function of accomplishing paper cup or plastic cup loading, cup locating, filling, lid applying, sealing, date printing and product transportation full-automatically. These machines are equipped with world famous top brands systems as key parts. This series machines, which have the optional systems of automatic cup loading system, 100-class laminar flow protection, fruit and essence dynamic mixture, high-temperature filling and mobile code printing etc., are the first choice for high-efficiency, energy saving and full-automatic production.

  • Complete unit multi-axle synchronized driving technology, powered by main servo motor, cam mechanism driven by transmission shaft to realize synchronized action of all parts, featuring stable running, low noise and convenient one-button adjustment for output.
  • Servo controlled automatic cup storage and loading mechanism can perform the lifting and conveying of the preformed cup full automatically, reducing the working strength of operator effectively.
  • With the optional vacuum dust suction device, cup inside ultra intensive UV sterilization device and roll film UV sterilization device, the product hygiene standard is improved.
  • Unique external filling system is high in filling accuracy. The application of the new type rotary valve and valve body minimizes the shear force against the material and maintains the maximum viscosity of the material during the filling.
  • Online fruit and essence dynamic mixing device guarantees the uniform mixture of fruit, essence and material and the low damage rate of fruit, realizing the multi-purpose production of the product.
  • Drawer type lid storage mechanism which can realize the non-stop single lid loading guarantees the high operation efficiency of the machine and avoids the influence to the cleanness of the working area due to the traditional mode of lid supplement.
  • The optional film roll hot sealing & cutting device enhances the compatibility of the machine for various sealing films.
  • Online mobile code printing device which reciprocates under the control of servo air cylinder is capable to perform accurate localized ink jet printing on the product.
  • Fresh new design of stainless steel mold plate cutting and welding manufacture technology, plus mold plate rinsing system which substitutes the traditional Alu.-mold plate, and convenient for rinsing and maintenance of entire unit.
  • With optional downstream machines as spoon distributor, cover applicator, over-wrapping machine and case packing machine, the automatic intelligent cup product production line could be realized.

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Product category: Fill and seal machines (FS) for Bottles

DGFL Series

DGFL Series equipment could automatically accomplish bottle unscrambling, bottle input, bottle picking, volumetric filling ( fruit dynamic mix) , cap transport, cap screwing ( sealing) , bottle output and product transport.With the linear module design, this series equipments are easy for combination and extension, high for entire machine hygiene level, and especially suitable to the production of cold chain product.
  
  • Bottle neck positioning technology by mold plate opening and closing, adopting unique bottle positioning structure of bottle neck holding by mold plate opening and closing, applicablefor filling of various bottles which are equal in bottle neck but different in volume and shape, high compatibility, fewer quick changeover pieces upon bottle format changeover, easy and convenient, and improving production efficiency.
  • Servo driven magnetic cap screwing technology, eliminating tradition cam guidance mechanism for rotary cap screwing, with main transmission of capping station driven by servo motor, multi-shaft intermittent capping, simple in structure, high stability, long service life, continuous adjustable magnetic torque of capping head and ensuring fastness of cap screwing.
  • Upon different requests in the market, the plastic cap screwing, single lid hot sealing and online Alu.-lid forming and applying methods are optional for the product sealing.
  • Optional intensive UV sterilization system for plastic cap or single lid, improving effectively product quality.
  • Alu.-lid online forming and applying technology, which adopts one set of lid forming system and one set of lid sliding device, uses the rail to pick lid and separate lid in rotation, and make the lid locate at equal distance. With the robot arm for bottle picking and feeding, the lid forming and separating problems related to multi-lid applying are solved, improving running reliability of equipment.
  • Bottle input and output by robot arm, adopting several servo motors driving robot arm for vertical and horizontal movement, smooth bottle placing and picking, with accurate and reliable position.
  • Online fruit and essence dynamic mixing device ensuring equalized mixture of fruit, essence and material, with low fruit damage rate, realizing multipurpose production for products.

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About us

Company details

Founded in February 8, 1999, Hangzhou Zhongya Machinery Co., Ltd. is an intelligent packaging equipment manufacturer for liquid products with integration of research & development, manufacture and sales, which is one of China’s national key high-tech enterprises, the leading companies in China’s packaging industry, the science and technology innovative enterprises of all-China Federation of Industry and Commerce, the top ten enterprises of China Liquid Food Machinery Industry and Top 500 growing enterprises of China light industry.

The main products of Zhongya include filling sealing equipment, downstream intelligent packaging equipment and hollow container blow molding equipment for various liquid products, meanwhile, Zhongya provides the complete solutions for the customers with design and planning of packaging production line, project installation, equipment service life maintenance and plastic packaging products associated supply. Our machines are widely used in dairy, beverage, edible oil & grease, seasoning, household and other industries, our main clients include domestic famous enterprises like Cofco, Yili Dairy, Mengniu Dairy, Bright Dairy, Wahaha, Yihai Kerry, Sanyuan, Modern Farming, New Hope, Xiangpiaopiao, Jinmailang, Haday favouring, etc. and well-known multinational companies like Danone Group, Nestle, Coca Cola, Pepsi, Unilever, Fonterra Group, Friesland dairy, UNI-president, Meiji Dairy, etc.

Zhongya has modern facilities like a general assembly workshop, precision parts manufacturing workshop, research and development center, training center, administration & business center, which cover an area of nearly 80,000 m2. Our research and development center is regarded as “China dairy packaging machinery research and development center” and “Chinese food packaging machinery research and development center”. Our company passed successively ISO9001 International quality management systems certification, ISO14001 Environment management systems certification ISO10012 Measurement management systems certification and National AAA-level of good behavior in standardization.

Zhongya has developed to a leading domestic liquid food packaging mechanical manufacturer after years of technology innovation, market development and brand accumulation. In the future, we would continue to listen to the request from our customer, be brave in innovation, explore the new trend of packaging machinery technology endlessly and provide the turnkey solution for our customer with extreme competitive products.

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Company data

Target groups
  • Food
  • Cosmetics
  • Beverages
  • Pharmaceuticals