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Premium Exhibitor

Shemesh Automation Ltd.

4 Ha-Sar Khayim Moshe Shapira Street, 7570406 Rishon Le Tzion
Israel
Telephone +972 3 5509946
Fax +972 3 5590481
sa@shemeshautomation.com

Hall map

interpack hall map (Hall 15): stand D24

Fairground map

interpack fairground map: Hall 15

Contact

Yonatan Levy

Global Sales Director

Phone
+972 3 550 9946

Email
yonatan.l@shemeshautomation.com

Our range of products

Product categories

  • 01  Packaging machines and devices
  • 01.01  Preparing and feeding
  • 01.01.07  Dosing and portioning machines
  • 01.01.07.05  Volumetric dosing
  • 01  Packaging machines and devices
  • 01.02  Filling and packaging
  • 01.02.05  Filling machines for
  • 01.02.05.06  Filling machines for Bottles

Filling machines for Bottles

  • 01  Packaging machines and devices
  • 01.04  Labelling and marking
  • 01.04.01  Labelling machines
  • 01.04.01.05  Pressure sensitive labelling machines

Pressure sensitive labelling machines

  • 01  Packaging machines and devices
  • 01.06  Additional machines and devices in the packaging process
  • 01.06.02  Capping machines
  • 01  Packaging machines and devices
  • 01.06  Additional machines and devices in the packaging process
  • 01.06.04  Foiling machines

Foiling machines

Our products

Product category: Filling machines for Bottles, Volumetric dosing

STRATUM AUTOMATIC FILLING MACHINE

An advanced in-line servo driven automatic liquid filling machine for viscous and free flowing liquids.

Applicable to containers of most common shapes and sizes in the food & beverage, chemicals and cosmetics industries, STRATUM Automatic Liquid Filling Machine has servo driven piston technology at each filling station, which significantly lowers utilities consumption and reducing costs while boosting portioning accuracy levels.

From water, peanut butter and ink, to pastes, creams and paints – the Shemesh Stratum Automatic Liquid Filling Machine is designed to fill a wide range of liquids and particulates with a wide spectrum of viscosity levels.

The STRATUM Automatic Liquid Filling Machine has already been sold to a number of world-class packaging companies and manufacturers including Beams Packaging Services and Macphie in the UK.

BENEFITS
  • Positive displacement double servo driven piston & diving nozzle filler
  • Throughput available from 2 to 12 heads or 40-180ppm for up to 500ml liquid vol.
  • INDUSTRY 4.0 READY: SECOMA Site Manager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback
  • All welded to pharma sanitary standards using 316L stainless steel and constructed using USDA/FDA approved materials
  • Festo (Germany) Double Servo Liquid Filling technology both in the pistons and the diving nozzles for production consistency and a staggering +/-0.25% of liquid volume accuracy.
  • Viscosity applicable range from 1 to 500,000 Centipoise (water is at 1, peanut butter is at 250,000)
  • Portioning range from 100ml/gr-1200ml/gr. Higher volumes of up to 5100ml/gr available. Gear pumps design is also available for higher volumes
  • Portioning accuracy of +/- 0.25% of liquid volume
  • Proprietary diving nozzles design – bottom up fill built in feature with programmable portioning speed graph for foaming and dripping prevention
  • Throughput: 12-16 cycles per minute per filling station depending on liquid characteristics, for portioning of up to 500ml.
  • Screw free construction with sanitary weldings for all liquid pipes and pipe works
  • Sub 20 minutes, tools-free change over
  • Fully programmable user friendly Siemens HMI & PLC
  • SST316L, electro polished, smart liquid tank finishing
  • Hermetically sealed tank design. “Double Jacket” heated tank, built in agitators – an option”
  • Applicable for hot liquid filling, up to 95° Celsius
  • Easy and fast automatic cleaning mode
  • CIP (clean in place) & WIP (wash in place) available
  • Built in Spray balls for enhanced CIP.
  • Flow-Mass Pumps, Gear Pumps or Peristaltic
  • Pumps design is available
  • Corrosion-proof & explosion proof upgrades available
  • Constructed of 316L stainless and USDA/FDA approved materials
  • Corrosion-proof & explosion proof upgrades available
  • Sub 20 minutes, tools-free change over
GENERAL TECHNICAL CAPABILITIES
  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller
  • CE Marking

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Product category: Volumetric dosing

FGW120 – LIQUID FILLING MACHINE

The FGW is a top of the range positive displacement linear automatic liquid filling machine made specifically for the wetting process of nonwoven rolls in canisters. It is easily adjusted to fill various volumes with high range of viscosities. And in addition to under 20 minutes toolless changeover time, the FGW boasts proprietary screwless showerhead nozzles with no-drip, no overflow engineering that delivers a staggering homogenous and effective liquid absorption. Each FGW filling station has its own gear pump and encoder, giving it a filling tolerance that is only +/-2gr(!) of volume. The FGW is industry 4.0 ready, fully controlled from the SIEMES HMI, has a built-in CIP and a smart liquid tank.

THE FGW IS GEAR PUMPS EQUIPPED

Main pros vis-à-vis volumetric, gravity or piston fillers are:
  • Fill Range. Filling volume range is theoretically unlimited
  • Control. Portioning volume and speed tuning and fine- tuning are fast and easy via the Machine’s HMI
  • Automatic dosing and positive displacement pumps filling
  • Accuracy. Portioning tolerance within a mere +/-2gr(!) of volume. Saving waste!
  • Sanitation. Inherently cleaner than most other methodologies existing in the market
  • Space. Fewer pumps are required for the same filling volume, saving space!
  • User friendly. Filling volume and throughput is controlled for either all or each pump with no-tools through the HMI interface (impossible with volumetric filler)
  • Maintenance. Is easier to do and less expensive
  • Reliability. This Methodology is the most reliable and cost effective over time
BENEFITS
  • Fully automatic
  • Throughput models offered: 60, 120 & 200 products per minute
  • Portioning tolerance: +/-2gr(!) of filling volume, reducing waste!
  • Sub 20 minutes changeover, reducing downtime!
  • Anti-overflow proprietary mechanism
  • Anti-drip proprietary ultra wide screwless shower nozzles
  • Supporting both oval, conic, round and rectangular canisters
  • Sanitary design for highest standards of rolled wipes production
  • Explosion proof, corrosion proof upgrades available
  • All machine metals are Stainless Steel 304 or 316 where liquid flows
  • Electro-polished Smart liquid tank
  • Built in CIP
  • Industry 4.0 ready
GENERAL TECHNICAL CAPABILITIES
  • Industry 4.0-ready
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller
  • CE Marking

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Product category: Capping machines

THORO MULTI-CONTAINER CAPPER

From sauces and drinks to medicines and cosmetics, Shemesh Automation’s THORO Multi-Container Capper Series is designed to provide accurate, efficient torque-measured capping for a wide variety of products.

Servo-Driven and specifically designed to provide super-accurate leak-free capping, the THORO Multi-Container Capper is available in both semi-automatic and fully automatic versions for maximum efficiency and versatility.

The Servo Driven Cam Design Capper has already been sold to many top-of-the-line manufacturers including Beams Packaging Services  and MacPhie in the UK.

Perfect for any capping application in the Food and Beverage, Pharmaceuticals, Cosmetics and Chemicals industries, the proven THORO Multi-Container Capper Machine has also been on live display for thousands of interested visitors at the UK’s largest packaging exhibition – the PPMA Show.

Packed with features, the THORO Multi-Container Capper has a SECOMA Site Manager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback. The perfect preparation for Industry 4.0.

BENEFITS
  • Throughputs 60, 120 or 180 models available with either I, II or III capping stations.
  • INDUSTRY 4.0 READY: SECOMA Site Manager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback.
  • Sanitary, servo driven cam design Capper
  • Wide variety of containers or bottles (eg Plastic,glass etc).
  • Twist-Off, Screw, Push-Pull ROPP or Snap-On caps are applicable
  • Pick & Place method for accurate Screw or
  • Twist-Off capping.
  • Clipping method for accurate Snap-On and/or Push-Pull capping.
  • Adjustable torque, 4.43-61.96 lbf-in / 0.5-7.0 Nm.
  • Built-in Quality Control to examine defects (if there is a cap or if the cap is closed properly) and defects rejection system.
  • Tool-free design offers sub 20-minute changeover and reduced downtime.
  • Monoblock style version or linear line version available

GENERAL TECHNICAL CAPABILITIES
  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller.
  • CE Marking

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Product category: Capping machines

VALEXTRA HIGH SPEED SNAP-ON CAPPER

ADVANCED HIGH SPEED SNAP–ON CAPPER WITH SMART ORIENTATION FOR ROUND, OVAL AND OTHER SHAPED LIDS
Ideal for infants formula packages, canisters wipes or any other snap-on application, Valextra was specifically designed to accurately, consistently and fully automatically apply round, oval and other shaped snap on lids on containers with multiple orientations available (container orientation, lid orientation and lid-to-container orientation).

“Perfected over decades of continuous improvement with over 50 models sold globally, VALEXTRA has the classic Shemesh DNA: consistency in production, accuracy, pragmatism, attention to details and robustness. It is a genuinely made-to-last capper of the highest standards in the industry.” – Shai Shemesh, CEO

BENEFITS
  • Fully automatic
  • Speed: models offered in 60-200 products/minute range (with orientation).
  • Sanitary welding, design and build standard
  • Lids and containers orientation as needed using servo, vision and proprietary mechanical designs
  • Built-in quality control & defects reject system
  • Explosion proof and corrosion proof models available
  • Supporting both oval, round and other shaped lids and containers
  • Easy and fast to clean, format changeover, and maintain
  • Compatible and seamlessly integrates with the rest of the Shemesh Automation product portfolio
  • Industry 4.0 ready

GENERAL TECHNICAL CAPABILITIES

  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS (Allen Bradley – optional)
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller.
  • CE, ANSI, OSHA, NFPA and NEC compliant

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Product category: Capping machines

ALANTRA AIR PUMP & TRIGGER NOZZLE CAPPER MACHINE

Cap-off your in-line system with the ultra-accurate ALANTRA Automatic Air Pump and Trigger Nozzle Capper Machine!

From cleaning products with trigger nozzles to cosmetics products with air pumps, Shemesh Automation’s ALANTRA is designed to provide accurate, efficient torque-measured capping for a wide variety of industries.

Specifically designed to provide super-accurate leak-free capping, the ALANTRA is available in both semi-automatic and fully automatic versions for maximum efficiency and versatility. ALANTRA is applicable to containers common to the chemical & cosmetics, pharmaceuticals & food and beverage industries.

The ALANTRA Automatic Air Pump and Trigger Nozzle Capper Machine has optional built-in capping quality control and defects rejection system guarantees a less than 1% defect rate – reducing waste and downtime. ALANTRA’s tool-free design offers a sub 20-minute changeover and reduced downtime, further enhancing the productivity of your line regardless of how many different product types run through it.

Like all machines in the Shemesh range, the ALANTRA is INDUSTRY 4.0 READY. It includes as standard a SECOMA SiteManager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback.

BENEFITS
  • Trigger and/or spray pump automatic feeding, orientation & capping
  • Semi-automatic (accommodates up to 2 operators) or fully-automatic (for hands-free operation) models available
  • Throughput: 60 containers/min or up to 120 containers/min (double station)
  • Sanitary design
  • Handles wide variety of containers, bottles and shapes (eg plastic, glass, round, square, cylindrical, conical, etc)
  • Pick & Place method for accurate capping
  • Digital, servo-driven adjustable torque for flexibility and precision
  • Universal proprietary gripper fits both spray and trigger caps. No tools, no downtime required
  • Optimised footprint
  • Built-in capping quality control to examine defects (if there is no cap or if the cap is not closed properly) and defects rejection system
  • Accurate – under 1% defect rate guaranteed – delivers saving through reduced waste and downtime
  • Tool-free design offers sub 10-minute changeover (!) and reduced downtime
  • Monoblock style version or linear line version available for hands-free operation and footprint reduction

GENERAL TECHNICAL CAPABILITIES 

  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through
  • CAT IV safety controller.
  • CE Marking

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Product category: Foiling machines

SEALPRO SEALING MACHINE

SA Sealpro Sealing Machine is the world’s most advanced fully automatic laminate cutting and thermo sealing machine.

Shemesh Automation offers a wide range of versatile and fully programmable seal, seal-fill, or seal-fill-cap machines in either in-line or monoblock configurations with throughputs in the 1,000-12,000 pph range.

The SEALPRO120 sealing machine automatically cuts the sealing laminate according to your product size and thermo-seals it accurately in position. It offers 6 individually temperature controlled welding heads built inside one robust sealing block that deliver a consistent application of heat to ensure a perfect seal.

Sealers are offered as either as Cut & Seal solutions that cut and seal film from a reel or as Seal Only solutions using pre-cut lids.
Products can be formed cups (made of PS, PP, PET, APET CPET, aluminium and coupled cardboard), trays, bags or containers (made of plastic, glass and metal) 

Solutions are available for sealing only or with vacuum/gas facilities to extend product shelf life. Build-in QC for YES/NO or Total vacuum seal options are also available.

Shemesh Automation’s SA Sealpro Sealing Machine has already been sold to industry leading manufacturers in the nonwovens packaging, food and beverage packaging, chemicals packaging, health and beauty packaging and pharmaceuticals packaging sectors.

BENEFITS

  • Fully automatic
  • Throughput models offered: 60, 120 & 200 products per minute
  • INDUSTRY 4.0 READY: SECOMA SiteManager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback.
  • Supporting oval, round, conic, squared and rectangular containers. Other options available.
  • Works with most PE-based and foil laminates existing in the industry.
  • Minimum foil waste, intra batches: 15mm-20mm, reducing waste!
  • Tolerance: margin 3-4mm, trim 10mm, reducing waste!
  • Sub 20 minutes changeover, reducing downtime!
  • Sanitary design for highest standards of production
  • Sealing strength tuning and fine-tuning per each sealing head may be done separately via the HMI
  • Explosion-Proof, Lid-Intrusion and ‘Breathing Foil’ upgrades available
  • Tension Control Unit
  • Built in Quality Control and Reject System
  • Screw feeders for slippage prevention

GENERAL TECHNICAL CAPABILITIES

  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller
  • CE Marking

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Product category: Pressure sensitive labelling machines

LWA UNIVERSAL WRAPAROUND LABELLING MACHINE

With the LWA Universal Wraparound Labelling Machine we have combined German and Israeli engineering excellence to provide the perfect solution for applying different types of labels to a multitude of container shapes.

Using the HERMA (Germany) rotary labelling applicator model H400 Premium, engineered for SA’s LWA Series has resulted in a range of robust, low-maintenance and built-for-life range of machines with a stunning, better than one third of a millimetre accuracy at speeds of up to 600ppm.

All LWA Labelling machines are capable of applying any type of self-adhesive label e.g. P, PE, opaque, transparent, paper, etc.

AVAILABLE SYSTEMS
  • LWA Front and Back Labelling Machine:  
    Front and or back application of labels to flat panel or oval containers.
  • LWA Wraparound Labelling machine: 
    Application of wraparound labels to cylindrical containers.
  • LWA Universal Labelling Machine: 
    Front and or back application of labels to flat panel, oval or cylindrical containers. Wraparound labelling for cylindrical and or conical containers. Application of two front labels with orientation to cylindrical containers.
  • Kilombo Stacker/Binder system: 
    The Kilombo uses a double lane converging integration system to aggregate single products into regulated, easily managed stacks. The automatic pack stacker ensures that the product is aligned and oriented into the required stack configuration and presented to the binder labelling applicator.
  • CAROLUS Buckets labeller with orientation: 
    Shemesh offer the only automatic buckets labeller on the market with revolutionary handle-lifting and label orientation functionality.
  • Semi Automatic Labelling: 
    Where full automation is not required, Shemesh Automation also has a range of semi-automatic options to cater for a wide range of requirements. With our semi-automatic solutions, products would be manually fed into the labelling machine, where labels would be automatically applied, before the product is manually removed.
Other Labelling Applications: 
  • Top, and or Side, and or Bottom labelling
  • Tamper Evident Labelling
  • Multiple Sided Labelling
  • Case Labelling
GENERAL TECHNICAL CAPABILITIES
  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller
  • CE Marking

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Product category: Primary packaging

RELENTLESS COMPLETE FORM FILL AND SEALING MACHINE

RELENTLESS Complete Form Fill and Sealing Machine is an end of line complete solution for fully automatic product Feeding, Carton Erecting, Product Manipulation and Configuration, Product Placing and Carton sealing.

The RELENTLESS Complete Form Fill and Sealing Machine is designed as a seamlessly synched unit with the SA line.

The RELENTLESS Complete Form Fill and Sealing Machine is a crucial part of any line that aims to turn empty containers into stuffed/filled, sealed, capped and labelled containers in a sealed case containing the required configuration of finished products.

All the machinery you need to carry out the above functions can be provided by Shemesh Automation as an incredibly efficient turnkey production line. The RELENTLESS Complete Form Fill and Sealing Machine is ideal for any common container/carton type in the Food and Beverage, Cosmetics, Pharmaceuticals, and Chemicals industries and is flexible enough to handle a variety of product shapes and case configurations.

BENEFITS
  • Throughput: up to 15 cases per minute (SILVERLINE) / up to 25 cases per minute (SXS)
  • Ability to handle multiple product types and carton configurations. Servo motor driven container manipulator
  • Smart control and security systems
  • Quick changeover time and easy, cost effective maintenance
  • Designed for minimum space requirements
  • Versatile configuration with an ability to use all or just part of the functions offered
  • RELENTLESS does not need to stop for Magazine charging
GENERAL TECHNICAL CAPABILITIES
  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • CE Marking

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Product category: Primary packaging

MULTI 1 COMPLETE HORIZONTAL FFS FOR SACHETS

The world's premier horizontal FFS with integrated stacker, packer and product autofeeder! 

Applicable to the food and beverage, beauty and cosmetics, pharma and chemical industries, MULTI 1 is a fully automatic Horizontal FFS, stacker, packer & product auto feeder.

Encased in a single frame with a footprint that is better than a sofa at just under 2.5m x 1.5m, Multi 1 can perform the functions of several machines which significantly reduces the need for large floor space, reduces overhead costs, and maximises product output.

The Multi 1 has been specifically designed for the creation of flat sachets. Whether it is sticks, sauces powders, gels, liquids, pastes, creams or any viscous products, the Multi 1 is designed to fill a wide range of flat sachets and boxes which are a perfect format for samples or product promotions.

BENEFITS

  • Servo-driven Cam design
  • Western European pharma grade machine build as standard
  • Fully automatic feed to form, fill, seal, cut, stack and carton pack sachets with complete QC
  • Coding and printing via an internal integrated easily accessible Markem Imaje printer
  • Pre-cut perforation
  • Auto stacking and packing of sachets into boxes
  • Manoeuvrable and fully programmable user-friendly Siemens HMI & PLC
  • Built in CIP (cleaning in place) mechanism
  • Entire machine constructed with Stainless Steel 316L
  • SMART remote support, live stats and performance analysis as well as manufacturer enhancement  feedback
  • Cost effective, time efficient line maintenance, cleaning and changeover
  • INDUSTRY 4.0 READY: SECOMA Site Manager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback
GENERAL TECHNICAL CAPABILITIES
  • Festo (Germany) pneumatics and servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • Siemens (Germany) PLC & HMI and motors
  • Banner sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller
  • CE Marking
  • Adheres to GMP (General Machine Practice)

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Product category: Primary packaging, Volumetric dosing

SAMBAX SERIES MONOBLOCK PACKAGING MACHINES

TRULY UNIVERSAL MONOBLOCK PACKAGING MACHINE – AUTO FEED, FILL, CAP & OVER-CAP WITH QC FOR EXTRA SMALL, SMALL AND MEDIUM CONTAINERS AND VIALS

Built on decades of industry experience supporting the pharma and cosmetics manufacturing sectors with our in-line packaging solutions, Shemesh Automation have now brought together all our proven technologies for the first time in a single Monoblock Packaging Machine dedicated to the pharma and cosmetics sector.

The Sambax is a unique and truly universal monoblock design that draws on our considerable expertise in high throughput production.

Through a process of continual evolution and constant dialogue with our customers the Sambax Monoblock Packaging Machine offers significant productivity enhancements that will benefit manufacturers and boost efficiency and with a ROI (return on investment) that already justifies itself comparing to most machines in the market.

The SAMBAX’s monoblock design meticulously encompasses all aspects of your core production needs, from containers multifeeding, double servo-driven viscose filling, capping, over capping, sealing, labeling, discharging and QC.

With dedicated models for almost every common type of medium (SAMBAX), small and extra small (SAMBAX-Z) containers and vials, the SAMBAX Series is your all-in-one pharmaceutical and cosmetics production unit.

The SAMBAX-Z has already been sold to a host of global manufacturers including Durisan in the USA

BENEFITS

  • SAMBAX model for medium containers and vials ranging from 350ml to 5 Litres
  • SAMBAX-Z model for small and extra small containers and vials ranging from 350ml to 5ml
  • Western European Pharma grade machine build standard
  • Fully automatic feed, fill, pick & place cap and overcap with QC
  • Thermal or induction Seal, Caps or nozzles “insertions” as well as labelling & coding available as an option
  • Models throughput range from 20ppm up to 100ppm
  • Festo (Gemany) Double Servo Filling technology both in the pistons and the diving nozzles for production consistency and a staggering +/-0.25% of liquid volume accuracy
  • INDUSTRY 4.0 READY: SECOMA Site Manager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback
  • Entire machine is Stainless Steel 316L
  • Stainless steel, no-screws sanitary welding for all liquid pipes. Liquid smart filling tank made of 316L stainless steel, with electro polish finishing
  • All flexible piping is FDA approved. No screws in nozzles. Tri-clamp connections.
  • Built in CIP. (Clean in place). Built in Spray balls for enhanced CIP
  • Round, hermetically sealed tank design. “Double Jacket” heated tank, built in agitators – an option
  • Up to 20 programmed product recipes
  • Doors and top cover made of Lexan or Polycarbonate.
  • Sub 1% machine defect rate
  • Cost effective, time efficient Line maintenance, cleaning and changeover. Filling auto flushing mode available for up to 95ºC (203ºF) hot liquid

GENERAL TECHNICAL CAPABILITIES

  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller.
  • CE Marking

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Product category: Volumetric dosing, Primary packaging

XPANDER MONOBLOCK ROUND WIPES PACKAGING MACHINE

THE WORLD’S FIRST COMPLETE MONOBLOCK ROUND WIPES PACKAGING MACHINE.

With its unique all-in-one monoblock packaging machine design, Xpander encompasses all aspects of round wipes downstream packaging from cans & wipes loading, dosing, and sealing through to capping, labelling, a full built-in QC and smart weight checking. The Xpander Monoblock Round Wipes Packaging Machine has a throughput of up to 35ppm and is the only machine of its kind available on the market today.

The Xpander is a robust, fully automatic, servo driven vertical index machine. It is specifically designed as a single block for the downstream packaging of round, nonwoven wet wipes in cans.

The Xpander Monoblock Round Wipes Packaging Machine has already been sold to multiple top tier wet wipes manufacturers

BENEFITS
  • Height-adjustable filler nozzles. With every cycle the filling nozzle is set (prior to the actual portioning and filling) at a position inside the can exactly above the roll but below the can’s opening. This eliminates spillage and minimizes waste
  • INDUSTRY 4.0 READY: SECOMA Site Manager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback
  • A newly developed capping mechanism for round cans lids Advanced QC including multiple check weighers and total QC for sealing and capping, significantly increasing efficiency
  • Designed for operational flexibility and ultra low, tools free sub 40 minutes format parts changeover downtime
  • All welded to pharma sanitary standards using 316/304 stainless steel.
  • A newly developed design for vertical wipes can loading
  • Easy-to-access ‘smart’ controls with multiple HMI’s around the Xpander for simple operation
  • Throughput of 30-35 products/minute with up to 450cc liquid volume
  • Up to five conveyors feeding into and out of the Xpander monoblock
  • Direct and easy integration to the rewinding unit
  • Adjustable rewinder-to-Xpander throughput technology
  • Truly universal – supports both round, conic, rectangular & oval shaped cans, screw and push lids, and wrap around
  • Front/back labelling
GENERAL TECHNICAL CAPABILITIES
  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller
  • CE Marking

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Product category: Primary packaging

ENCORE MONOBLOCK POUCH FILLING MACHINE

THE WORLD’S FIRST COMPLETE MONOBLOCK POUCH FILLING MACHINE FOR FOOD, BEVERAGES, COSMETICS, OR PHARMACEUTICAL PRODUCTS IN FLEXIBLE PACKS.
With operating speeds of up to 60ppm, the Encore Pouch Filling Machine is a robust, fully automatic, servo driven vertical index machine. It is specifically designed as a single block for the downstream packaging of liquid, solid food, tablets or powder in flexible bags.

Representing the state of the art packaging technology the Encore includes fully filling, portioning and sealing and functions as a hands-free turnkey unit.

SA’s unique Encore monoblock has a filling range of 50ml to 5L and operates at speeds of up to 30ppm/60ppm (regular size), 12-15 (jumbo size)

STANDARD SPECS
• Industry 4.0-ready
• FESTO (Germany) Servo drivers, pistons and motors
• Complete SST304/316L design
• FDA approved piping as applicable
• SIEMENS (Germany) PLC & HMI and MOTORS
• BANNER sensors
• E-stop buttons and safety interlocks wired through CAT IV safety controller.
• CE Marking

GENERAL TECHNICAL CAPABILITIES
  • Throughput of up to 30ppm/60ppm (regular size),12-15 (jumbo size) 
  • INDUSTRY 4.0 READY: SECOMA Site Manager 1139 modem, integrated into the machine HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback
  • All welded to pharma sanitary standards using 316L stainless steel and constructed using USDA/FDA approved materials
  • Proprietary design for operational flexibility and ultra low, tools free sub 30 minutes format parts changeover downtime
  • Advanced QC
  • Enhanced, height-adjustable anti-overflow, proprietary designed filler nozzles. Portioning tolerance of 0.5% of filling volume – reducing waste 
  • Closed bags opening feature 
  • Bag inflation: bags are inflated with the exact amount of air needed to facilitate speedy opening and filling
  • Two-stage filling for liquid, minimising foaming and spillover whilst achieving a higher throughput
  • Auger filling for solids and powders 
  • Easy-to-access ‘smart’ controls with multiple HMI’s around the ENCORE for simple operation
  • Air evacuation

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Product category: Primary packaging

CITADEL PACKAGING AUTOMATION MONOBLOCK SERIES

PACKAGING AUTOMATION – BAG/POUCH FEED, ROLL STUFFING, LIQUID FILLING, BAG/POUCH SEALING – ALL IN ONE BLOCK WITH FULL QC!

Built on decades of industry experience supporting the wipes manufacturing sector with our in-line, high throughput downstream packaging portfolio, Shemesh Automation is once again first to market with an all-in-one system designed specifically to serve the round wipes in flexible packaging market.

The Citadel Packaging Automation harnesses all the knowledge and innovations that were key to our globally successful Xpander monoblock for wipes in canisters and other nonwovens packaging technologies such as the SAS120 stuffer. The tried and tested all-in-one monoblock design of the Citadel encompasses all aspects of round wipes downstream packaging from bags/pouches feeding, roll stuffing, liquid filling, bag sealing with full built-in QC!

The Citadel has a throughput of up to 30ppm (refill size)/ 12-15 (jumbo size) and is the only machine of its kind available on the market today — far exceeding the sophistication of existing market solutions.

Through a process of continual evolution and constant dialogue with our customers the all-new Citadel offers significant productivity enhancements, benefiting manufacturers and boosting efficiency.

Requiring just one person for operation, the Citadel affords flexible and efficient operation and offers exceptional ROI while reducing waste, cutting production times and maintaining high levels of product quality.

In addition, with a monoblock footprint of only 1.8m x 1.8m, the Citadel is capable of operating in very small spaces.

SA’s unique Citadel Monoblock Packaging Automation is offered as an “R” model for the refill/pouch market as well as a “J” model for the jumbo rolls market. 

BENEFITS
  • Throughput of up to 30ppm (refill size), 12-15 (jumbo size)
  • Direct and easy integration to the rewinding unit
  • Closed bags opening feature
  • All welded to pharma sanitary standards using 316/304 stainless steel
  • Designed for operational flexibility and ultra low, tools free sub 40 minutes format parts changeover downtime
  • INDUSTRY 4.0 READY: SECOMA SiteManager 1139 modem, integrated into the machines’ HMI to enable SMART remote support, live stats and performance analysis as well as manufacturer enhancement feedback.
  • Advanced QC including multiple check-weighers significantly increasing efficiency
  • Enhanced, height-adjustable anti-overflow, proprietary designed filler nozzles. Portioning tolerance of 0.5% of filling volume – reducing waste
  • Bag inflation: bags are inflated with the exact amount of air needed to facilitate speedy opening and rolls stuffing
  • Two-stage filling, minimising foaming and spillover whilst achieving a higher throughput
  • A newly developed design for wipes bag loading Easy-to-access ‘smart’ controls with multiple HMI’s around the Citadel for simple operation
  • Adjustable rewinder-to-Citadel throughput technology
  • Air evacuation

GENERAL TECHNICAL CAPABILITIES

  • Industry 4.0-ready
  • Festo (Germany) pneumatics and Servo systems
  • Complete SST304/316L design
  • FDA approved piping as applicable
  • SIEMENS (Germany) PLC & HMI and MOTORS
  • BANNER sensors
  • E-stop buttons and safety interlocks wired through CAT IV safety controller
  • CE Marking
  • Jumbo bag sizes: Bag Width/Diameter: 280mm-500mm Bag Height: 250mm-550mm. Roll Width/Diameter: 150mm-250mm Roll Height: 150mm-250mm
  • Refill bag sizes: Bag width:140-300mm. Max bag height: 350mm. Roll diameter 60-130mm. Max roll height: 250mm

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About us

Company details

Shemesh Automation manufactures premium filling and packaging machinery for both flexible and rigid packaging. We engineer a complete range of individual and end-to-end
systems that make your production faster, smarter and more cost effective.

Our feature-rich products offer strict waste management, minimum downtime, safety, product protection,
quality control, operational flexibility and long term reliability. We do this all under one umbrella leveraging our innovative approach and engineering expertise.

Working across all industry sectors, we have built a reputation for quality; both in terms of our well known Israeli engineering excellence and unparalleled London based customer service. In addition to our core solutions – feeding, loading, filling, capping, sealing, labelling and packing – Shemesh Automation offers
turnkey applications as well as monoblock and custom machines. We are also at the forefront of the wet wipes industry. Shemesh Automation Wet Wipes (www.sawetwipes.com), our nonwovens operating arm, is considered a world leader and pioneer of nonwoven downstream packaging solutions.

As a family owned and globally operated business our unique mix of people and expertise builds the trust needed for long term partnerships. This year Shemesh are celebrating 30 years’ experience in the packaging industry, producing high quality solutions for major global manufacturers and supporting over 1000 machines in over 30 countries, no other manufacturer understands today’s business needs and delivers tomorrows’ packaging solutions as effectively as Shemesh Automation.

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Company data

Target groups
  • Food
  • Cosmetics
  • Beverages
  • Pharmaceuticals
  • Consumer goods (non-food)